OEM Thick-Wall Cosmetic Compact Mold: 1*4 Hot Runner, IATF 16949, Mirror Finish
Product Spotlights
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. — a professional manufacturer established in 2017, specializing in high-precision injection molds for the cosmetic industry. Our factory spans 1,000–3,000 square meters and is staffed by 51–100 skilled employees, ensuring rigorous quality control and on-time delivery. We proudly present our OEM Thick-Wall Cosmetic Compact Mold featuring a 1*4 hot runner system, IATF 16949 compliance, and a flawless mirror finish. This mold is designed to produce thick-walled cosmetic compacts with exceptional surface quality, boosting your product’s aesthetic appeal and durability.
Our mold solution addresses the demanding requirements of compact powder cases: uniform wall thickness, precise cavity replication, and a glass-like surface that enhances brand perception. With years of experience exporting to North America, South America, Europe, Southeast Asia, and other global markets, we understand the stringent standards of the cosmetics packaging sector.
Key Features & Technical Specifications
- Thick-Wall Design – Optimized for compacts with wall thicknesses above 2.5 mm, ensuring structural integrity and a premium feel.
- 1*4 Hot Runner System – Balanced melt flow into four cavities, reducing material waste and cycle time. Individual nozzle temperature control ensures consistent part quality.
- Mirror Finish Cavities – Achieved through precision EDM, diamond polishing, and chrome/nitride coating, delivering SPI A1 grade surface finish (Ra ≤ 0.05 μm).
- IATF 16949 (TS16969) Certified – Our quality management system meets automotive-level standards, guaranteeing consistent process control and traceability.
- Durable Construction – Mold base made from hardened tool steel (e.g., H13, 2316, or 8407) with heat treatment, achieving a lifespan of 1–2 million shots under normal maintenance.
- Advanced Cooling System – Conformal cooling channels designed via CAE simulation to minimize warpage and improve cycle time by up to 20%.
- Fully Customizable – Available as OEM: we can adjust cavity layout, gate location, ejection system, and surface finish according to your product drawings.
| Parameter | Specification |
|---|---|
| Mold Type | Thick-wall injection mold for cosmetic compacts |
| Cavity / Core Layout | 1 x 4 (single row or balanced layout) |
| Hot Runner Supplier | Optional: YUDO, HUSKY, INCOE, or domestic brands (customer preference) |
| Mold Base Standard | LKM, HASCO, DME, or custom |
| Surface Finish | Mirror finish (Ra ≤ 0.05 μm) – SPI A1 / A2 |
| Steel Hardness | 48-52 HRC (core and cavity) |
| Cycle Time Estimate | 18–25 seconds (depending on wall thickness and material) |
| Warranty | 12 months or 500,000 shots (whichever first) |
Customer Benefits
- Superior Aesthetics – Mirror finish eliminates the need for secondary painting or plating, saving costs and time.
- High Productivity – Hot runner reduces spruce waste and enables faster cycle times, boosting output per day.
- Consistency – Precision temperature control and balanced flow guarantee uniform part dimensions across all four cavities.
- Longevity – Hardened steel and wear-resistant coatings minimize downtime for maintenance.
- Global Compliance – IATF 16949 certification ensures traceability and process discipline, required by many international cosmetic brands.
We have successfully supplied molds to customers in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic Chinese market. With TS16969 certification (IATF 16949 equivalent), a dedicated engineering team, and advanced machining centers (CNC, EDM, wire cut), we are capable of delivering molds that meet your most demanding specifications.
Our Commitment – From design review to mold trial and production support, we work closely with you to ensure flawless injection molding. All molds undergo 100% inspection before shipment, and we provide detailed documentation (CMM reports, steel certificates, etc.).
Ready to elevate your cosmetic compact line? Contact us today with your product drawings or 3D model. We will provide a competitive quotation and a comprehensive mold design proposal within 48 hours.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lifespan of this mold?
A: Under normal operating conditions and with regular maintenance, the mold can produce 1 to 2 million shots. We recommend using proper cooling and periodic cleaning to maximize life. -
Q: Can I customize the number of cavities?
A: Yes. The 1*4 layout is standard, but we can design 1*2, 1*6, or 1*8 configurations upon request. The hot runner system will be adjusted accordingly. -
Q: How do you achieve the mirror finish, and is it durable?
A: We use multiple polishing steps (diamond paste) followed by a chrome or TiN coating. The coating protects the surface from wear and corrosion, ensuring the mirror effect lasts throughout the mold's life. -
Q: What plastic materials can be used with this mold?
A: It is suitable for ABS, PP, PS, SAN, PMMA, and other thermoplastics commonly used for cosmetic compacts. For high-temperature materials like PC, please inform us for design adjustments. -
Q: Do you provide sample molds or small trial shots?
A: Yes. We can produce a prototype using rapid tooling or a reduced cavity mold. After approval, we proceed with the full production mold. Trial shots (200–500 parts) are available to validate the design. -
Q: What is the typical lead time?
A: For a standard 1*4 hot runner mold, lead time is 30–45 days after design approval. Rush orders can be arranged with an expedite fee. -
Q: How do you pack and ship the mold?
A: Each mold is carefully wrapped in anti-rust paper, sealed in a wooden crate with foam padding, and shipped via FOB Shanghai or Shenzhen. We can also arrange door-to-door delivery. -
Q: Is the IATF 16949 certification applicable to this mold production?
A: Our entire manufacturing process follows IATF 16949 guidelines (TS16969 certified). This includes PPAP, FMEA, control plans, and traceability – ensuring high reliability for serial production.
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