OEM Thick-Wall Cosmetic Compact Mold: IATF 16949, 1*4 Cavities, Scratch-Free
Product Spotlights
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we specialize in manufacturing high-precision injection molds for the cosmetics industry. Our OEM thick-wall cosmetic compact mold, featuring 1 x 4 cavities and a scratch-free surface finish, is designed to produce flawless powder compacts with exceptional efficiency. Backed by our TS16969 certification (equivalent to IATF 16949 standards), this mold delivers consistent quality and long-term reliability for high-volume production. Whether you need a standard design or a fully customized solution, our team ensures every mold meets the most stringent requirements.
Key Features & Technical Specifications
- Thick-Wall Construction: Provides superior structural integrity, reducing deformation and extending mold life under high injection pressures.
- 1 x 4 Cavity Layout: Balances production efficiency and mold complexity, allowing for 4 parts per cycle while maintaining uniform filling.
- Scratch-Free Surface Treatment: Advanced polishing and coating technologies ensure no marks on final cosmetic parts, meeting strict visual standards.
- Precision Engineering: Tolerances within ±0.01 mm for cavity dimensions, ensuring consistent product quality across batches.
- Material Versatility: Compatible with common mold steels such as P20, H13, and S136, customizable based on your production volume and material type.
- Cooling System Optimization: Designed with efficient cooling channels to reduce cycle time and improve part quality.
| Parameter | Specification |
| Cavity Count | 1 x 4 (4 cavities) |
| Mold Base Size | 300 x 300 mm (customizable) |
| Steel Hardness (Cavity/Core) | HRC 48–52 (S136) |
| Surface Roughness | Ra ≤ 0.2 μm (scratch-free zone) |
| Estimated Cycle Time | 15–25 seconds (depends on material) |
| Mold Lifespan | 1,000,000+ shots (with proper maintenance) |
| Injection Material | ABS, PP, PS, AS, etc. |
Customer Benefits
- Increased Production Efficiency: The 1x4 cavity design and optimized cooling reduce cycle time, boosting output by up to 30% compared to single-cavity molds.
- Enhanced Product Quality: Scratch-free surfaces minimize rejection rates, saving material and labor costs.
- Long-Term Cost Savings: Durable thick-wall construction extends mold life, reducing replacement frequency and downtime.
- Flexible Customization: We offer OEM services to tailor mold dimensions, cooling layout, and gate type to your specific compact design.
Why Choose Changzhou Hongxinyutai Precision Mold Co., Ltd.?
Since our establishment in 2017, we have grown into a trusted manufacturer with a 1,000–3,000 m² factory and a skilled team of 51–100 employees. Our facility is equipped with advanced CNC machining and EDM equipment, ensuring precision in every mold. We export to markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania, with convenient shipping from Jiangsu, Shanghai, and Shenzhen ports. Our TS16969 certification reflects our commitment to quality management systems. We stand behind every mold with rigorous testing and after-sales support. Contact us today to discuss your custom cosmetic compact mold requirements and receive a competitive quotation.
Frequently Asked Questions (FAQ)
-
Q: What mold steel do you recommend for producing ABS cosmetic compacts?
A: For high-gloss and scratch-free requirements, we suggest S136 steel (hardness HRC 48–52). It offers excellent corrosion resistance and polishability. As an alternative, H13 is suitable for higher temperature materials. -
Q: Can I modify the cavity number from 1x4 to 1x8 or 1x2?
A: Yes, the cavity layout is customizable. Our team can redesign the mold to meet your specific production volume, whether you need fewer or more cavities. Please contact us for a feasibility study. -
Q: What is the typical lead time for this mold?
A: Lead time depends on complexity and current workload. A standard 1x4 thick-wall mold usually takes 25–35 working days. For rush orders, we can expedite production upon request. -
Q: Do you provide mold samples before mass production?
A: Yes, we can perform trial shots and provide sample parts for your approval. We also offer full documentation like DFM and mold flow analysis. -
Q: How do you ensure the scratch-free surface on the mold?
A: We use advanced polishing techniques (diamond paste) and apply a protective coating to the cavity surface. Final inspection includes surface roughness measurement and visual checks. -
Q: What is the warranty period for your mold?
A: We offer a standard one-year warranty against manufacturing defects. Our after-sales technical support is available via video call or on-site if needed. -
Q: Can this mold be used for other cosmetic products like blush or eyeshadow?
A: Yes, the design is suitable for various powder cosmetic compacts. Minor adjustments in cavity shape and gate location can be made to suit different product geometries. -
Q: Do you ship to international destinations?
A: Absolutely. We ship from Jiangsu, Shanghai, and Shenzhen ports worldwide. We handle export documentation and can arrange door-to-door delivery upon request.
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