OEM Thick-Wall Cosmetic Compact Mold: Mold Protection System, UG/Parasolid
Product Spotlights
Changzhou Hongxinyutai Precision Mold Co., Ltd. is a professional manufacturer established in 2017, specializing in high-precision injection molds for the cosmetic packaging industry. Our OEM Thick-Wall Cosmetic Compact Mold features an advanced Mold Protection System and is fully compatible with UG (NX) and Parasolid design platforms. This mold ensures exceptional durability, consistent part quality, and extended tool life—ideal for producing thick-wall cosmetic compacts used for powders, blushers, eyeshadows, and more. With a factory spanning 1,000–3,000 square meters and a dedicated team of 51–100 skilled employees, we deliver reliable molds engineered for high-volume production.
Key Product Features & Technical Specifications
- Mold Protection System: Built-in sensors and interlocks that prevent damage from incomplete ejection, sticking, or misalignment, reducing downtime and scrap.
- Thick-Wall Design Optimized: Reinforced cavity and core to withstand high injection pressures for thick-walled cosmetic compacts (wall thickness typically 2–5 mm).
- UG/Parasolid Compatibility: Full 3D model exchange in native UG (NX) and Parasolid format, enabling seamless CAD/CAM integration for custom modifications.
- High-Quality Steel Options: Available in P20, H13, 718H, or customer-specified steel, with optional surface treatment (nitriding, chrome plating) for wear resistance.
- Precision Machining: Tight tolerances (typically ±0.01 mm on critical dimensions) achieved through advanced CNC machining and EDM processes.
- Customizable Cavity Count: Single-cavity, multi-cavity, or family mold configurations to match production volume requirements.
- Efficient Cooling System: Conformal cooling channels or baffles ensure uniform temperature distribution, reducing cycle time and improving part quality.
- Easy Maintenance: Quick-change inserts and modular design for fast maintenance and reduced downtime.
| Parameter | Value / Range |
|---|---|
| Mold base size (W×L) | Custom (typical 300×300 mm to 600×600 mm) |
| Cavity/insert steel hardness | 48–52 HRC (P20), 52–56 HRC (H13) |
| Maximum injection pressure recommended | 1200–1800 bar |
| Cycle time estimation (for 3mm thick part) | 15–25 seconds |
| Mold life expectation | Up to 1,000,000 shots or more (with proper maintenance) |
Customer Benefits
- Reduced Production Risks: The mold protection system prevents costly damage, ensuring smoother operation and higher uptime.
- Consistent Part Quality: Thick-wall design and robust cooling reduce warpage and sink marks, delivering uniform cosmetic compacts every cycle.
- Faster Time-to-Market: UG/Parasolid compatibility allows quick design iterations and avoids conversion errors, accelerating the tooling phase.
- Long-Term Cost Efficiency: Durable steel construction and easy maintenance lower the total cost of ownership over the mold’s lifespan.
- Customization Available: We support OEM/OEM modifications, including special surface finishes (texture, gloss) and brand-specific features.
Why Choose Changzhou Hongxinyutai Precision Mold Co., Ltd.?
As an experienced manufacturer with over 6 years in the precision mold industry (since 2017), our company holds TS16969 certification, demonstrating our commitment to quality management in automotive-grade tooling—a standard that translates to rigorous control for cosmetic molds. Our factory spans 1,000–3,000 square meters and is equipped with advanced CNC, EDM, and wire-cutting machines. With a workforce of 51–100 employees, we handle every stage from design to trial and mass production. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and domestic China. We ship via ports in Jiangsu, Shanghai, and Shenzhen, ensuring smooth logistics worldwide.
Invest in a mold that combines innovation, durability, and precision. Contact us today for a quotation or technical consultation. Let Hongxinyutai help you bring your cosmetic compact designs to life with unmatched reliability and efficiency.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for an OEM thick-wall cosmetic compact mold?
A: Lead time depends on complexity and cavity count. Typically, a single-cavity mold takes 25–35 working days. Multi-cavity or complex molds may require 40–50 days. We will provide a detailed schedule upon order confirmation. -
Q: Can you work with my 3D file format?
A: Yes, we accept UG (NX) and Parasolid directly. We can also import STEP, IGES, and STL. Our engineers will review the design and suggest any modifications for moldability. -
Q: What materials are recommended for thick-wall compacts?
A: Common materials include ABS, PP, SAN, and acrylic. For higher clarity or gloss, we recommend PMMA or PC. We can also help with material selection based on your product requirements. -
Q: How does the mold protection system work?
A: The system uses sensors to detect ejection, cavity filling, and clamping force. If an anomaly is detected (e.g., part stuck in cavity), the controller stops the injection cycle immediately, preventing damage to cavities and cores. This extends mold life and reduces scrap. -
Q: Do you offer mold trials before shipping?
A: Yes, we provide mold tryouts at our facility. We can even produce sample parts and send them for your approval. Trial reports with process parameters are included. -
Q: Is surface texturing or custom engraving available?
A: Absolutely. We can apply EDM texture, laser engraving, or chemical etching to create matte, gloss, or specific patterns on the mold surface. Custom logos and brand marks are also possible. -
Q: What is your warranty on molds?
A: We generally offer a 12-month warranty on workmanship and materials. The mold protection system further reduces the risk of early failure. Extended warranties are available upon request. -
Q: Can you handle both new molds and mold repair/modification?
A: Yes, we provide repair and modification services for existing molds, including upgrading to a mold protection system or converting designs to UG/Parasolid format. Please contact us with details.
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