OEM/ODM PPS Motor Bobbin Mold, 2+2 Cavities, 300K Shots Lifetime, German GPM58 Tool Steel, IATF 16949:2016
Product Spotlights
As a professional manufacturer headquartered in Changzhou, Jiangsu, China, Changzhou Hongxinyutai Precision Mold Co., Ltd. has been dedicated to delivering high-precision injection molds since 2017. Our OEM/ODM PPS Motor Bobbin Mold is designed specifically for the demanding requirements of motor bobbin production, featuring a 2+2 cavity configuration that enhances efficiency without compromising dimensional accuracy. With a guaranteed lifetime of 300,000 shots and constructed from German GPM58 tool steel, this mold ensures long-term reliability and consistent performance in high-volume manufacturing environments. Every mold we produce adheres to the strict quality management system of IATF 16949:2016, making it an ideal choice for automotive and industrial motor applications.
Key Features & Technical Specifications
- Material Compatibility: Optimized for PPS (Polyphenylene Sulfide), a high-performance engineering plastic known for its excellent thermal stability, chemical resistance, and dimensional stability. The mold design ensures uniform filling and cooling, minimizing warpage and shrinkage.
- Cavity Configuration: The 2+2 cavity layout (two main cavities plus two spare cavities) allows for flexible production planning. Spare cavities can be used for balancing or running additional inserts, increasing overall efficiency by up to 40%.
- Tool Steel Grade: Made from German GPM58 tool steel, a high-hardness, wear-resistant powder metallurgy steel. This material provides exceptional toughness and resistance to thermal fatigue, ensuring the mold maintains its precision over 300,000 cycles.
- Lifetime Guarantee: Each mold is engineered to deliver 300,000 shots under normal operating conditions. Regular maintenance and proper cooling system design further extend the usable life.
- Precision & Tolerance: Typical tolerance for critical dimensions is within ±0.02 mm, meeting the tight requirements of motor bobbin applications where winding accuracy is essential.
| Parameter | Specification |
| Mold Type | Cold runner / Hot runner (optional) |
| Cavity Count | 2+2 (main + spare) |
| Mold Life | 300,000 shots |
| Steel Type | German GPM58 |
| Product Material | PPS (with glass fiber reinforcement optional) |
| Certification | IATF 16949:2016 |
| Mold Weight | Customizable, approx. 800-1500 kg |
| Cooling System | Conformal cooling channels (optional) |
Customer Benefits
- Reduced Cycle Time: The optimized cooling design shortens the injection cycle by 15-20%, directly increasing your production output.
- Lower Maintenance Cost: GPM58 steel and hardened components reduce wear, so you spend less on repairs and replacements over the mold's lifetime.
- Consistent Quality: IATF 16949:2016 process control ensures every batch of bobbins meets the same high standard, reducing scrap rates.
- Flexible Production: The 2+2 cavity system allows you to run different insert sizes or adjust production volumes without retooling.
- Customizable Design: We offer OEM/ODM services to adapt the mold to your specific bobbin geometry, gating, and ejection requirements.
Since 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has served clients across North America, South America, Europe, Southeast Asia, and beyond. Our factory spans 1,000-3,000 square meters and employs 51-100 skilled professionals. We have shipped thousands of molds to global markets, earning a reputation for innovation and reliability. By choosing our PPS motor bobbin mold, you benefit from our accumulated experience in automotive and industrial molding. We also provide comprehensive after-sales support, including trial runs, dimensional reports, and remote troubleshooting. Contact us today to discuss your project and request a quotation—we are ready to deliver a mold that meets your exact specifications and production goals.
Frequently Asked Questions (FAQ)
- Q: What is the typical lead time for this mold? A: Lead time is approximately 30-45 working days, depending on complexity and current workload. We can expedite orders upon request.
- Q: Can you use other materials besides PPS? A: The mold is optimized for PPS, but we can adjust the design for other engineering plastics like LCP, PA9T, or PBT. Please consult our engineering team.
- Q: Is the mold fully tested before shipment? A: Yes, each mold undergoes trial shots and dimensional inspection in our facility. A trial report and sample parts are provided for your approval.
- Q: What warranty do you offer? A: We offer a 12-month warranty against defects in materials and workmanship, covering the mold structure and moving parts under normal use.
- Q: Can you add hot runner systems? A: Absolutely. Hot runner systems are available as an option for faster cycle times and reduced material waste. We can recommend suitable brands.
- Q: How do you ensure the mold meets IATF 16949 standards? A: Our quality management system is certified to IATF 16949:2016. We follow strict PPAP, FMEA, and control plan procedures throughout design, manufacturing, and testing.
- Q: What is the maximum part size this mold can produce? A: The mold can accommodate bobbins with a maximum diameter of approximately 80 mm and height of 50 mm. Custom sizes are possible with design adjustments.
- Q: Do you provide spare parts for the mold? A: Yes, we can supply spare core pins, ejector pins, and heaters. A recommended spare parts list is included with the mold documentation.
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