OEM PPS+GF40 Motor Bobbin Injection Molding IATF 16949:2016 German GPM58 Steel 300K Shots Life
Product Spotlights
Changzhou Hongxinyutai Precision Mold Co., Ltd. is a specialized manufacturer with over 6 years of experience in injection mold making. We are proud to present our OEM PPS+GF40 Motor Bobbin Injection Mold, designed to meet the rigorous demands of the automotive industry. This mold is engineered with German GPM58 steel and certified to IATF 16949:2016, ensuring consistent quality and a long service life of 300,000 shots. Whether you need a custom motor bobbin for electric motors, solenoids, or transformers, our mold delivers precision and durability.
Our factory, located in Changzhou, Jiangsu, occupies 1,000-3,000 square meters and employs 51-100 skilled workers. We serve global markets including North America, Europe, Southeast Asia, and more. Every mold undergoes strict quality control, and we are committed to providing reliable, cost-effective solutions for your motor bobbin production.
Product Features & Technical Specifications
- Material Selection: The mold uses German GPM58 steel for exceptional wear resistance and thermal conductivity, ensuring stable performance over 300,000 injection cycles.
- PPS+GF40 Material: Designed specifically for PPS (Polyphenylene Sulfide) with 40% glass fiber reinforcement, which offers high heat resistance, chemical stability, and dimensional accuracy for motor bobbin applications.
- Precision Molding: Advanced CNC machining and EDM processes guarantee tight tolerances (±0.005mm) on critical dimensions, reducing burrs and flash.
- IATF 16949:2016 Certified: Our production system complies with the international automotive quality management standard, ensuring traceability and defect prevention.
- Optimized Cooling System: Conformal cooling channels are designed to minimize cycle time and improve part consistency.
- Easy Maintenance: Modular design allows quick replacement of inserts and slides, reducing downtime.
| Parameter | Specification |
|---|---|
| Mold Steel | German GPM58 (1.2343 / 1.2344 equivalent) |
| Cavity Life | 300,000 shots (under normal maintenance) |
| Part Material | PPS + 40% Glass Fiber |
| Mold Base | Standard or custom (LKM, HASCO, DME optional) |
| Injection System | Hot runner / cold runner (customer preference) |
| Certification | IATF 16949:2016 |
| Delivery Time | 30-45 days (depending on complexity) |
Customer Benefits
- Reduced Total Cost: The long mold life (300K shots) lowers per-part cost and reduces replacement frequency.
- High Precision: Consistent part dimensions ensure easy assembly and reliable motor performance.
- Fast Time-to-Market: Our experienced team provides rapid prototyping and mold trials, accelerating your product launch.
- Global Support: We ship from Jiangsu, Shanghai, or Shenzhen ports, and offer after-sales technical support worldwide.
Trust & Reliability
Since our establishment in 2017, Changzhou Hongxinyutai has served customers in over 10 global markets, including North America, Europe, and Southeast Asia. Our factory of 1,000-3,000 square meters is equipped with modern injection molding machines, CNC, EDM, and CMM. We hold IATF 16949:2016 certification, which is a testament to our commitment to quality. With a team of 51-100 skilled professionals, we have successfully delivered hundreds of motor bobbin molds for automotive and industrial applications. Our molds are known for their reliability, durability, and precision. Contact us today to discuss your custom motor bobbin project – we offer free mold design suggestions and competitive pricing.
Frequently Asked Questions
-
What is the typical lead time for this mold?
Our standard lead time is 30-45 days, depending on the complexity of the part and mold design. Rush orders can be arranged upon request. -
Can you customize the mold for different bobbin sizes?
Yes, we offer full OEM customization. We can adjust the cavity, core, and cooling system to match your specific motor bobbin dimensions and requirements. -
What is the recommended maintenance schedule for 300K shots?
We recommend regular inspection after every 50,000 shots, including cleaning of cooling channels and checking for wear on slides and inserts. Proper maintenance can extend the life beyond 300K shots. -
Do you provide samples before mass production?
Yes, we provide T1 samples for your approval. We can also make modifications based on sample feedback before final production. -
Is the mold compatible with other materials besides PPS+GF40?
The mold is designed for PPS+GF40, but with minor adjustments (e.g., gate size, cooling), it can also work with other high-temperature engineering plastics like PEEK, LCP, or PA+GF. Please consult our engineers. -
What payment terms do you accept?
We accept T/T, L/C, and other common terms. A 30% deposit is usually required, with the balance due before shipment. -
How do you ensure the mold meets IATF 16949 standards?
Our entire production process follows IATF 16949 guidelines, including incoming material inspection, in-process control, final inspection, and traceability documentation. We also provide a mold certificate and quality report. -
Can you handle the injection molding of the bobbins as well?
Yes, we offer both mold making and injection molding services. We can produce the bobbins with our own injection machines, giving you a one-stop solution.
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