JDX900 Ball Mill Gearbox 132kW 4-Pole Motor Drive Water-Cooled Lubrication
Product Spotlights
Welcome to Jiangsu Manqi Machinery Co., Ltd., a professional manufacturer specializing in heavy-duty industrial gearboxes since 2017. Our JDX900 Ball Mill Gearbox with 132kW 4-pole motor drive and water-cooled lubrication system is engineered to deliver reliable, efficient performance in demanding grinding applications. This gearbox is designed to optimize torque transmission while minimizing heat buildup, ensuring long service life even under continuous operation. With a compact footprint and robust construction, the JDX900 is an ideal choice for cement, mining, and mineral processing industries.
The gearbox integrates a forced lubrication system combined with water cooling to maintain stable oil temperature, reducing wear and extending component life. It features a 4-pole motor interface for direct coupling, achieving high efficiency and smooth power delivery. Below are the key technical specifications and advantages:
| Parameter | Value |
|---|---|
| Rated Power | 132 kW |
| Input Speed | 1480 rpm (4-pole motor synchronized) |
| Output Speed | Customizable (typical range: 20–100 rpm) |
| Cooling Type | Water-cooled (integrated heat exchanger) |
| Lubrication | Forced oil circulation with water cooling |
| Gear Material | Carburized 20CrNi2MoA (or equivalent) |
| Housing Material | High-strength cast iron / welded steel (customizable) |
| Efficiency | ≥ 95% |
Key Features & Benefits
Water-Cooled Lubrication System: Maintains optimal oil temperature below 65°C during continuous heavy load, reducing thermal stress and extending gear life.
High Torque Capacity: Designed to handle shock loads typical in ball mill operations, with a service factor of 1.5–2.0 (available upon request).
Compact & Modular Design: Footprint-optimized for easy installation in existing mill arrangements, with multiple mounting options (horizontal or vertical).
Low Noise & Vibration: Precision-ground helical gears and balanced rotor ensure smooth operation below 85 dB(A) at 1 meter.
Durable Sealing: Double lip seals and labyrinth protect against dust and moisture ingress, ideal for harsh environments.
Easy Maintenance: Split housing design allows rapid gear inspection and replacement without removing the gearbox from the foundation.
The JDX900 gearbox is suitable for ball mills in cement plants, ore grinding, slag processing, and other bulk material size reduction applications. It can be customized with different output configurations, motor flanges, and auxiliary cooling systems to match your specific requirements.
Trust & Reliability
As a manufacturer based in Suzhou, Jiangsu, with a factory size of 10,000–30,000 square meters, we have a dedicated team of 11–50 experienced professionals focused on precision manufacturing and quality control. Since 2017, we have exported gearboxes to Eastern Europe, Southeast Asia, Africa, and South Asia, building a reputation for on-time delivery and after-sales support. Our products are rigorously tested before shipment, and we offer 12–18 months warranty (terms negotiable). Shipping from Port of Shanghai ensures efficient logistics to global destinations. Contact our sales team for a tailored quotation and technical drawing package.
Frequently Asked Questions
Q: What is the expected service life of the JDX900 gearbox?
A: With proper lubrication and maintenance, the gearbox can operate reliably for over 50,000 hours under normal load conditions.Q: Can the output speed be adjusted?
A: Yes, we can provide different gear ratio options. Please specify your required output speed (RPM) when ordering.Q: Is water cooling mandatory? What if water supply is limited?
A: The water-cooling system is integral for heat dissipation in continuous heavy duty. For sites without water, we can discuss alternative air-cooled options or larger oil coolers (contact for evaluation).Q: What type of lubricant should be used?
A: We recommend ISO VG 320–460 synthetic gear oil (depending on ambient temperature). A lubrication schedule is provided with the manual.Q: Do you provide motor coupling and baseplate?
A: Yes, we can supply bell housing, flexible coupling, and mounting baseplate as optional accessories. Lead time will be adjusted accordingly.Q: What is the warranty period?
A: Standard warranty is 12 months from shipment or 18 months from factory release (whichever expires first). Extended warranty available upon request.Q: Can the gearbox be used in high altitude or extreme temperature environments?
A: Yes, with optional modifications such as low-temp seals, special grease, or additional cooling. Please inform us of your working conditions.Q: Do you have certifications for quality management?
A: We follow internal quality procedures and can provide test reports, material certificates, and dimensional inspection records upon request. Specific third-party inspection can be arranged at buyer's cost.
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