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Skid-Mounted Flash Crystallization System MVR Evaporation Equipment for Modular Installation
Product Spotlights
Modular skid-mounted flash crystallization integrating MVR for up to 80% energy savings. Plug-and-play installation reduces project time. High-purity crystal recovery with PLC automatic control. Customizable capacity and materials for various industrial wastewater and brine applications.
US$ 5480 - 978200
MOQ: 2 Combos
Key Specifications
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Material:
Other, Stainless Steel (316L/304, Optional)
Application:
Other, Industrial wastewater treatment
Capacity:
Customizable (1-100 tons/day)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Material
Other, Stainless Steel (316L/304, Optional)
Application
Other, Industrial wastewater treatment
Capacity
Customizable (1-100 tons/day)
Installation Type
Skid-Mounted (Pre-assembled modular unit)
Compressor Type
Mechanical Vapor Recompression (MVR) Fan/Blower
Control System
PLC with HMI touchscreen (Automatic operation)
Power Supply
380V/440V 50/60Hz (Customizable)
Optional Accessories
Pre-filtration system, CIP cleaning unit, anti-foaming device
As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group (Est. 2015, factory area 10,000-30,000 sqm), we present our latest innovation: the Skid-Mounted Flash Crystallization System MVR Evaporation Equipment for Modular Installation. This compact yet powerful solution combines flash crystallization with mechanical vapor recompression (MVR) technology, specifically designed for easy modular assembly on site. It dramatically reduces energy consumption while achieving high-purity crystal recovery from industrial wastewater or process streams. Ideal for zero-liquid discharge (ZLD) projects and salt recovery applications, our system offers plug-and-play convenience without sacrificing performance.
Key Features & Technical Advantages:
- Modular Skid Design: Pre-assembled and tested at our factory, shipped in modular skids for rapid installation. No extensive civil works required – simply connect pipelines and power.
- Flash Crystallization Technology: Utilizes controlled pressure drop to induce rapid crystallization, producing uniform and large crystals ideal for dewatering and further processing.
- MVR (Mechanical Vapor Recompression) System: Compresses secondary vapor to raise its temperature and reuses it as heating steam, achieving energy savings of 60-80% compared to traditional multi-effect evaporation.
- High Recovery Rate: Recover up to 95% of water as clean condensate, and separate valuable salts or other solids as marketable by-products.
- Intelligent Control: Equipped with a PLC-based HMI touchscreen for automatic operation, real-time monitoring of temperature, pressure, flow, and liquid level.
- Wide Application Range: Suitable for high-salinity wastewater, chemical mother liquor, pharmaceutical effluents, mining brine, and desulfurization wastewater.
| Parameter | Specification |
| Evaporation Capacity | 10-100 tons/day (customizable) |
| Operating Temperature | 60-95°C (flash crystallization) |
| Power Consumption | 20-80 kWh per ton of evaporated water |
| Compressor Type | Centrifugal/Roots type (MVR) |
| Material of Construction | SS316L / SS304 (optional for special media) |
| Control System | PLC + HMI, remote monitoring available |
| Compliance | ISO9001, CE (available upon request), OHSAS18001 |
Customer Benefits:
- Lower Operating Costs – The MVR technology drastically cuts steam and cooling water usage, reducing overall operational expenses by up to 70%.
- Fast ROI – With modular installation, project timelines shorten by 30-50%, allowing clients to achieve return on investment quicker.
- Eco-Friendly – Achieve zero liquid discharge (ZLD) or minimal waste, aligning with global environmental regulations.
- Scalability – Multiple skids can be combined to handle larger volumes, offering flexible capacity expansion as production needs grow.
Why Choose Conqinphi?
Since 2015, we have grown into a group employing 201-300 people, with a factory spanning 10,000-30,000 square meters and an annual export value exceeding US$10 million. Our products are shipped from Qingdao Port to markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania. We hold certifications including ISO9001, ISO14000, OHSAS18001, and more. Each system undergoes rigorous quality control and performance testing before delivery. Our technical team provides comprehensive pre-sales consultation, customization, and after-sales support.
Frequently Asked Questions (FAQ)
- Q: What is the typical lead time for a skid-mounted MVR flash crystallization system? A: Depending on capacity and customization, standard models require 30-60 days. Customized projects may take 60-90 days from order confirmation.
- Q: Can the system handle corrosive feed streams? A: Yes, we offer materials like duplex stainless steel, Hastelloy, or plastic-lined options for corrosive media. Please provide your feed composition for a tailored solution.
- Q: Is the system fully automatic? A: Absolutely. The PLC with HMI ensures automatic start-up, operation, and shutdown. Manual override is also available for maintenance.
- Q: What is the maximum salt concentration the crystallizer can handle? A: Our design can manage feed concentrations up to 25-30% total dissolved solids (TDS) depending on the salt type. Higher concentrations may require special configuration.
- Q: Does the system need a boiler or external steam source? A: No. The MVR compressor itself generates the heat needed. Only electricity is required for the compressor, pumps, and controls. A small auxiliary steam supply may be used during startup (optional).
- Q: How often is maintenance required? A: Regular inspection of the compressor, seals, and pumps is recommended every 3-6 months. The flash vessel should be cleaned periodically based on scaling tendency. An optional CIP system simplifies cleaning.
- Q: Can you provide a test run or rental unit? A: Yes, we offer pilot testing at our factory or mobile test skids for on-site demonstrations. Rental units are also available for short-term projects. Please contact our sales team for details.
- Q: What certifications or standards does your equipment meet? A: Our equipment is manufactured under ISO9001 quality management system. CE, ASME, or other regional certifications can be supplied upon request. We also comply with OHSAS18001 for occupational health and safety.
Contact us today to discuss your project requirements. Our engineers will provide a free process design and quotation. With our proven track record and global reach, you can trust Conqinphi for reliable, energy-efficient crystallization and evaporation solutions.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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