Forged Steel Marine Check Valve for FPSO Offshore, DN15-DN200, PN6.4-16MPa, Flanged Ends
Product Spotlights
Shanghai Zhibang Valve Manufacture Co., Ltd., established in 2016, is a professional manufacturer specializing in high-performance forged steel valves. With an annual export value of US$1-1.5 million and ISO9001 certification, we are dedicated to delivering reliable marine and offshore solutions. Our Forged Steel Marine Check Valve is specifically engineered for FPSO (Floating Production Storage and Offloading) units and other offshore applications, offering superior durability under extreme conditions. The valve covers sizes from DN15 to DN200 with pressure ratings from PN6.4 to 16MPa, and features flanged ends for easy installation. Every unit is designed to prevent backflow, ensuring system safety and operational efficiency in the harshest maritime environments.
Key Features & Technical Specifications
- Forged Steel Body: Made from high-quality forged steel (ASTM A105 or similar), providing exceptional strength, corrosion resistance, and long service life in saline and high-pressure environments.
- Marine-Grade Construction: Designed to meet the rigorous demands of FPSO and offshore platforms, including resistance to vibration, thermal shock, and cyclic loading.
- Swing Check Mechanism: The disc swings freely on a hinge, minimizing pressure drop and allowing smooth fluid flow while effectively preventing reverse flow.
- Flanged Ends: Standard flanged connections (ASME B16.5 or DIN) ensure secure and leak-proof integration with existing pipeline systems.
- Wide Size & Pressure Range: Available from DN15 to DN200, and pressure classes from PN6.4 (64 bar) up to PN16.0 (160 bar), covering a broad spectrum of offshore applications.
- Temperature Capability: Suitable for operating temperatures from -20°C to +400°C, with optional materials for higher or lower limits upon request.
- ISO9001 Quality Management: Produced under strict ISO9001 certified manufacturing processes, ensuring consistent quality and traceability.
- Customizable Options: Disc and seat materials (e.g., stainless steel, stellite), trim configurations, and coatings are available to match specific media and environmental conditions.
Technical Parameters (Typical)
| Parameter | Specification |
|---|---|
| Size Range | DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125, DN150, DN200 |
| Pressure Rating | PN6.4, PN10.0, PN16.0 (6.4 MPa to 16 MPa) |
| Connection Type | Flanged (ASME B16.5, DIN EN 1092-1) |
| Body Material | Forged Steel ASTM A105, A350 LF2, or equivalent |
| Disc & Seat Material | Stainless Steel 304/316, Stellite overlay (optional) |
| Operating Temperature | -20°C to +400°C (extended range available) |
| Design Standard | API 6D, BS 1868, ASME B16.34 (applicable) |
| Test Standard | API 598, ISO 5208 |
Advantages & Customer Benefits
- Enhanced Safety: Reliable backflow prevention protects pumps, compressors, and other critical equipment from damage, reducing downtime and maintenance costs.
- Extended Service Life: Forged steel construction offers superior fatigue resistance compared to cast valves, ideal for continuous duty in FPSO applications.
- Low Pressure Drop: The swing disc design ensures minimal flow resistance, helping maintain system efficiency and reducing energy consumption.
- Easy Installation & Maintenance: Flanged connections simplify installation and alignment; the top-entry design allows quick inspection and repair without removing the valve from the pipeline.
- Corrosion Resistance: Suitable for seawater, crude oil, and chemical media, with optional internal coatings and stainless steel trims for aggressive environments.
- Global Compliance: Manufactured in accordance with international standards such as API, ISO, and ASME, making them acceptable for projects worldwide.
Why Choose Shanghai Zhibang Valve?
As a dedicated manufacturer with over 8 years of experience, Shanghai Zhibang Valve has supplied thousands of check valves to offshore and marine projects across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our ISO9001-certified factory ensures strict quality control from raw material to final testing. With an annual export value exceeding US$1 million, we understand the importance of on-time delivery and reliable performance. All valves are hydrostatically tested before shipment, and we offer comprehensive documentation, including material certificates and test reports. Whether you need standard sizes or customized solutions for your FPSO or offshore platform, our engineering team is ready to support you. Contact us today for a quotation or technical consultation – we are committed to delivering valves that keep your operations running safely and efficiently.
Frequently Asked Questions (FAQ)
-
Q: What materials are available for the valve body?
A: The standard body material is forged steel ASTM A105. For low-temperature service, we offer A350 LF2. Other materials such as stainless steel 316 or duplex can be provided upon request. -
Q: What is the maximum operating temperature and pressure?
A: Our standard design handles temperatures from -20°C to +400°C and pressures up to PN16.0 (16 MPa). For higher temperatures or pressures, please contact our sales team for customized solutions. -
Q: Does the valve comply with FPSO offshore requirements?
A: Yes, this valve is designed for marine and offshore applications including FPSO. It meets relevant API, ISO, and ASME standards and can be supplied with NACE MR0175 compliance upon request. -
Q: What flanges standards are supported?
A: The valve is available with flanges per ASME B16.5 (150# to 900#) or DIN EN 1092-1 (PN6 to PN160). Other flange standards can be accommodated on request. -
Q: Do you provide testing certificates?
A: Absolutely. Each valve is hydrostatically tested per API 598 or ISO 5208. We can provide material certificates (EN 10204 3.1/3.2), NDT reports, and other required documentation. -
Q: What is the typical lead time?
A: For standard sizes (DN15 to DN200), lead time is 15–30 working days depending on quantity. Customized orders may require longer. We offer express shipping from Shanghai, Guangzhou, Hong Kong, or Beijing ports. -
Q: Can the valve be used for seawater service?
A: Yes, with suitable material selection. We recommend stainless steel disc and seat, and optional epoxy coating on the interior to enhance corrosion resistance in seawater. Please specify your application when ordering. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment against manufacturing defects. Extended warranty may be available upon negotiation.
Send Inquiry to This Supplier
You May Also Like
-
DN50-DN200 Flanged Marine Check Valve for Ship Desulfurization, Duplex Body, PN16/PN40, Acid ResistantNegotiableMOQ: 1 Unit
-
Marine Check Valve for Desulfurization Tower, Dual Plate Design, Duplex SS, Max 300°C, PN40NegotiableMOQ: 1 Unit
-
Ship Desulfurization Tower Check Valve, Dual Plate Non-Slam, Duplex Steel, DN50-DN200, PN10-PN40NegotiableMOQ: 1 Unit
-
Desulfurization Tower Check Valve for Marine Scrubber, Duplex Stainless Steel, Flanged ConnectionNegotiableMOQ: 1 Unit
-
High Pressure Marine Check Valve for FPSO, Rated 1500LB, A105 Body, API 6D StandardNegotiableMOQ: 1 Unit
-
Duplex Stainless Steel Check Valve for FGD Tower, DN50-DN200, PTFE Seat, Flanged Ends, PN1.0-4.0MPaNegotiableMOQ: 1 Unit
-
Marine Check Valve for Shipboard FGD System, Prevents Backflow in Desulfurization Tower OutletNegotiableMOQ: 1 Unit
-
Duplex Stainless Steel Marine Check Valve for Desulfurization Tower, DN50-DN200, PN1.0-4.0MPa FlangedNegotiableMOQ: 1 Unit
-
Marine Check Valve for Desulfurization Tower, BV Certified, Duplex SS, 1-Year Warranty, Mill Test ReportNegotiableMOQ: 1 Unit
-
Duplex Stainless Steel Marine Check Valve for Desulfurization, Standard Compliant, Factory Direct With WarrantyNegotiableMOQ: 1 Unit




