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Help CenterHighway Fence Mesh Machine, 6m Working Width, 380V Three-Phase, PLC Touch Screen, 1.2mm-4mm Wire
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Hebei Jinlongyu Import And Export Trade Co., Ltd. presents our advanced Highway Fence Mesh Machine with a 6m working width, designed to deliver high-efficiency production for highway safety barriers and guardrail mesh panels. Built with a robust 380V three-phase system and an intuitive PLC touch screen interface, this machine ensures precision welding and consistent quality across wire diameters from 1.2mm to 4mm. Whether you are manufacturing for expressway projects or rural road fencing, our machine offers the reliability and performance to meet demanding production schedules.
Our machine is engineered for durability and ease of operation, featuring a heavy-duty frame and advanced control technology that minimizes manual intervention. With customizable settings for wire spacing and welding patterns, it adapts to various mesh specifications required by different highway standards. The result is a versatile solution that reduces labor costs and increases output, making it an ideal investment for fence manufacturers and construction material suppliers.
Key Features & Technical Specifications
- Working Width: 6 meters – capable of producing wide mesh panels in single pass.
- Voltage: 380V Three-Phase, 50Hz (customizable frequency available upon request).
- Wire Diameter Range: 1.2mm – 4mm, covering common highway mesh wire sizes.
- Control System: PLC + Touch Screen – user-friendly interface for parameter adjustment and real-time monitoring.
- Welding Method: Resistance welding with automatic feeding and discharging system.
- Production Speed: Up to 40-60 cross wires per minute (depending on wire diameter and mesh pattern).
- Wire Spacing Adjustment: Easily adjustable via touch screen or manual setting.
- Safety Features: Emergency stop, overload protection, and safety guards.
Technical Parameters Table
| Parameter | Value |
|---|---|
| Working Width | 6 m |
| Rated Power | Approx. 120 kVA (depending on configuration) |
| Wire Diameter Range | 1.2 – 4 mm |
| Control System | PLC + Touch Screen |
| Voltage / Phase | 380V / 3 Phase / 50 Hz |
| Welding Speed | 40-60 cross wires/min (adjustable) |
| Machine Weight | Approx. 4.5 tons (may vary by options) |
Customer Benefits
- High Production Efficiency: 6m wide mesh produced in one pass reduces welding time and labor.
- Consistent Quality: PLC control ensures uniform weld strength and precise spacing.
- Easy Operation: Touch screen interface with intuitive menu reduces training time for operators.
- Low Maintenance: Durable components and open design simplify cleaning and replacement of wear parts.
- Customizable Options: Wire spacing, mesh length, and welding pattern can be adjusted to meet specific project requirements.
- Compatible with Various Wire Materials: Works with galvanized, black, PVC coated wires (within range).
This machine is built with a strong steel frame and high-quality welding transformers to guarantee long service life even under continuous heavy-duty operation. The PLC system supports fault diagnosis and real-time data recording, allowing you to monitor production metrics and quickly identify issues. Additionally, the automatic material feeding and take-up system minimizes manual handling, enhancing workplace safety.
Why Choose Hebei Jinlongyu?
Hebei Jinlongyu Import And Export Trade Co., Ltd. has been serving global markets including South America, Southeast Asia, Africa, Oceania, the Middle East, Europe, and domestic China. Our products are shipped from Tianjin Port, ensuring efficient logistics and timely delivery. With years of experience in the wire mesh machinery industry, we provide comprehensive after-sales support, including installation guidance, operation training, and spare parts availability. Our customers trust us for our reliable machines and responsive service. We are committed to delivering cost-effective solutions that boost your production capacity and profitability.
Contact us today to learn more about the Highway Fence Mesh Machine and request a tailored quotation. Our team is ready to assist you with technical details, customization options, and shipping arrangements. Invest in a machine that delivers consistent performance and long-term value.
Frequently Asked Questions
1. What is the maximum mesh length this machine can produce?
The machine can produce mesh panels of any length within the working width of 6m. The cross bar length is fixed to 6m, while the longitudinal wires (length) can be customized from 2m up to 12m or more, depending on the material handling system you choose. Standard lengths are typically 2m, 3m, or 6m. Please specify your requirements when ordering.
2. Does the machine support automatic wire straightening?
Yes, the machine is equipped with an automatic wire straightening mechanism for both longitudinal and cross wires. This ensures that the wire is fed smoothly and maintains consistent tension, resulting in high-quality welded mesh with minimal deformation.
3. Can this machine produce highway guardrail mesh with curved edges?
The standard machine produces flat mesh panels. If you require curved or bent edges for specific guardrail profiles, we can integrate optional bending attachments or provide a separate bending machine. These options are customizable based on your production needs.
4. What is the typical power consumption per shift?
Power consumption depends on the wire diameter, welding speed, and machine configuration. For a typical setting (2.5mm wire, 6m width, 50 cross wires/min), the machine consumes approximately 80-100 kWh per 8-hour shift. Actual consumption may vary; we recommend a dedicated power supply with sufficient capacity.
5. How long does it take to change wire spacing or mesh pattern?
Thanks to the PLC touch screen interface, wire spacing and pattern changes can be completed in under 5 minutes. The operator simply inputs the new parameters on the screen, and the machine automatically adjusts the welding heads and feeding system.
6. Is training provided for operators?
Yes, we provide comprehensive operation and maintenance training either via video manuals or on-site support (for large orders). Our technical team is also available for remote assistance to help your staff get familiar with the machine quickly.
7. What warranty do you offer on this machine?
We offer a standard 12-month warranty covering manufacturing defects in materials and workmanship. Extended warranty options are available upon request. Spare parts such as welding transformers, control boards, and wear parts are readily stocked.
8. Can the machine handle PVC coated wire?
Yes, the machine can process PVC coated wire within the diameter range of 1.2mm to 4mm (including the coating thickness). However, we recommend using a dedicated welding parameter set to avoid damaging the coating. Our PLC includes preset programs for coated wires.
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