Brazil Road Fence Machine Dedicated for Highway Guardrail Mesh, Heavy Duty Roll Forming, 6m Panels
Product Spotlights
Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our Brazil Road Fence Machine – a specialized heavy-duty roll forming line engineered for producing highway guardrail mesh panels up to 6 meters in length. Designed with the rigorous demands of Brazilian road infrastructure in mind, this machine delivers consistent panel geometry, high structural strength, and exceptional production efficiency. Whether you are setting up a new guardrail production facility or upgrading existing capacity, our machine offers the reliability and performance needed to meet stringent highway safety standards.
Key Features & Technical Specifications
- Heavy-Duty Frame Construction: Built with robust welded steel to withstand continuous high-torque forming, ensuring long service life even under 24/7 operation.
- Precision Roller Design: Each roller station is CNC-machined to ±0.1mm tolerance, producing uniform mesh patterns with minimal material waste.
- 6-Meter Panel Capability: The line is designed to handle full 6m panel lengths without sagging or deformation, ideal for highway guardrail sections.
- PLC & Touch Screen Control: User-friendly HMI allows quick changeover between panel profiles and real-time monitoring of speed, length, and count.
- Automatic Cut-to-Length: Integrated hydraulic cutting system ensures precise panel lengths with ±1mm accuracy, reducing secondary processing.
- Fast Tooling Change: Roller cassettes are exchangeable, enabling production of different mesh patterns (e.g., W-beam, thrie-beam) with minimal downtime.
- Low Maintenance: All critical bearings and gears are sealed and lubricated automatically, requiring only routine inspections.
| Parameter | Specification |
|---|---|
| Material thickness range | 2.0 – 4.0 mm (steel) |
| Forming speed | 10 – 15 m/min (adjustable) |
| Panel length | Up to 6,000 mm (optional longer) |
| Roller stations | 18 – 22 stations (customizable) |
| Main motor power | 18.5 kW (or 22 kW optional) |
| Hydraulic cutting power | 7.5 kW |
| Machine footprint (L×W×H) | 26 m × 2.5 m × 2.2 m |
| Total weight | ~10.5 tons |
Advantages for Your Production Line
- Higher Output per Shift: With a top speed of 15 m/min, a single line can produce over 400 panels (6m each) in an 8-hour shift, significantly lowering per-unit labor cost.
- Consistent Quality: The precision rollers and servo-driven feeding system ensure each panel meets the exact profile and flatness requirements, reducing reject rates.
- Versatile Material Options: The machine can process galvanized steel, hot-dip galvanized, or pre-painted steel coils, allowing you to offer different corrosion resistance levels to customers.
- Low Energy Consumption: Variable frequency drives (VFD) match motor speed to load, saving up to 30% electricity compared to fixed-speed machines.
- Easy Operation: The PLC stores multiple recipes (e.g., Brazil standard guardrail, AASHTO M180), so operators can switch profiles in under 10 minutes with no mechanical adjustments.
- After-Sales Support: Hebei Jinlongyu provides free remote commissioning guidance, spare parts availability, and a one-year warranty on all mechanical and electrical components.
Trust & Capability
With our headquarters located in Hengshui, Hebei – a renowned industrial cluster for roll forming machinery – Hebei Jinlongyu Import And Export Trade Co., Ltd. has been serving clients across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our team understands the specific technical requirements of the Brazilian road fence market and has tailored this machine accordingly. All shipments are arranged from Tianjin Port, China’s largest comprehensive port, ensuring fast and reliable logistics. We have successfully delivered similar guardrail forming lines to multiple countries, and our clients praise the machine’s durability and low downtime. Contact us today for a customized quotation or to arrange a factory trial – we are ready to support your road safety infrastructure projects with proven technology.
Frequently Asked Questions (FAQ)
-
Q: What materials can this machine process?
A: It is designed for steel coils with thickness 2.0–4.0 mm. Common materials include Q235, Q345, and galvanized steel. The machine can also handle pre-painted or hot-dip galvanized coils. -
Q: Can it produce guardrail panels for non-Brazilian standards?
A: Yes. The control system stores multiple profiles; we can design new roller sets for AASHTO, EN, or other national standards upon request. -
Q: What is the minimum order quantity?
A: For a full production line, the MOQ is one set. We also accept orders for spare roller cassettes or upgrade parts. -
Q: How long is the delivery time?
A: Standard lead time is 45–60 days after down payment. For urgent orders, expedited production is possible subject to schedule availability. -
Q: Do you provide installation and training?
A: Yes. We offer free remote guidance for installation and commissioning. On-site training is available at extra cost; please discuss with our sales team. -
Q: What power supply does the machine require?
A> The standard configuration is 380V/50Hz/3-phase. Other voltages (e.g., 220V/60Hz, 440V) can be accommodated with custom transformer selection. -
Q: How many operators are needed per shift?
A: Typically 2–3 operators: one for coil loading and control, one for quality inspection and stacking. Automated stacking systems are optional. -
Q: Is the machine CE certified?
A: The machine can be upgraded to meet CE safety requirements upon request; please consult our sales team for details on certification options.
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