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Automatic PLC Controlled Falling Film MVR Vacuum Evaporator for Continuous Operation
Product Spotlights
This fully automated, PLC-controlled Falling Film MVR Evaporator delivers continuous, high-efficiency operation for industrial concentration tasks. Its core MVR technology recycles vapor heat, slashing energy costs by up to 90% vs. traditional evaporators. Built for 24/7 duty with corrosion-resistant stainless steel, it ensures reliable, gentle processing for sensitive products in food, pharma, and wastewater sectors, offering a rapid ROI through low operational expenses.
US$ 2490 - 269800
MOQ: 1 Combo
Key Specifications
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Operation Mode:
Automatic, PLC Controlled, Continuous
Evaporation Type:
Falling Film, Mechanical Vapor Recompression (MVR)
Primary Application:
Wastewater Concentration, Desalination, Food & Pharma Processing
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Operation Mode
Automatic, PLC Controlled, Continuous
Evaporation Type
Falling Film, Mechanical Vapor Recompression (MVR)
Primary Application
Wastewater Concentration, Desalination, Food & Pharma Processing
Construction Material
Stainless Steel (e.g., 304, 316), customizable
Control System
Advanced PLC with HMI Touchscreen Interface
Energy Source
Electricity for MVR Compressor
Design Standard
Customizable to meet specific process requirements
Capacity Range
Customizable, available upon request
Key Features
High Energy Efficiency, Low Operating Cost, Stable Performance
As a leading manufacturer with nearly a decade of experience, Qingdao Conqinphi Environmental Technology Group specializes in providing advanced, sustainable solutions for industrial processes. Our Automatic PLC Controlled Falling Film MVR Vacuum Evaporator represents the culmination of our expertise, engineered for demanding continuous operations across various sectors. This system is designed to deliver superior concentration efficiency with minimal energy consumption, making it a cost-effective and environmentally responsible choice for businesses looking to optimize their evaporation processes.
The core of this evaporator is its Mechanical Vapor Recompression (MVR) technology, which significantly enhances thermal efficiency by reusing vapor latent heat. Unlike traditional multi-effect evaporators, the MVR system compresses the vapor produced during evaporation, raising its temperature and pressure so it can be reused as the heating medium. This closed-loop process drastically reduces the need for fresh steam, leading to substantial energy savings.
Key Features and Technical Advantages:
- Automated PLC Control: The entire evaporation process is managed by a sophisticated Programmable Logic Controller (PLC). This ensures precise control over parameters such as temperature, pressure, flow rate, and concentration density, guaranteeing consistent output quality and operational stability with minimal manual intervention.
- Falling Film Evaporation Design: The liquid feed forms a thin film as it flows down the inside of heated tubes. This design maximizes the heat transfer surface area, promotes rapid evaporation, minimizes thermal degradation of sensitive products, and reduces scaling potential.
- Continuous Operation Capability: Engineered for 24/7 operation, this system is ideal for large-scale industrial applications requiring non-stop processing, ensuring high throughput and productivity.
- High Energy Efficiency: By utilizing MVR technology, the system can achieve a Steam Economy (SE) significantly higher than conventional evaporators, often requiring only the electrical energy to drive the vapor compressor and ancillary pumps.
- Compact and Integrated Design: Our systems are designed for space efficiency, integrating the evaporator, compressor, separators, pumps, and control panel into a cohesive unit, simplifying installation and maintenance.
- Corrosion-Resistant Construction: Typically fabricated from high-grade stainless steel (304 or 316L), the equipment ensures longevity and hygiene, making it suitable for food, pharmaceutical, and chemical applications.
Technical Specifications Overview:
The following table outlines typical customizable parameters for our standard MVR Falling Film Evaporator range. Exact specifications are tailored to client requirements.
| Parameter | Description / Range |
|---|---|
| Evaporation Capacity | Customizable from 500 kg/hr to 20,000 kg/hr (water evaporation) |
| Operating Vacuum Range | -0.08 MPa to -0.095 MPa (adjustable) |
| Heating Temperature Range | 60°C - 90°C (prevents product damage) |
| Material of Construction | Stainless Steel 304/316L, duplex steel, titanium (optional) |
| Control System | Siemens/Allen-Bradley PLC with color HMI touchscreen, data logging |
| Energy Consumption | ~20-40 kWh per ton of evaporated water (highly efficient) |
| Key Applications | Wastewater ZLD systems, salt production, dairy, fruit juice, chemical recovery |
Benefits for Your Business:
- Drastic Reduction in Operating Costs: The primary benefit is the dramatic decrease in energy consumption compared to boiler-steam-driven evaporators, leading to a rapid return on investment.
- Enhanced Product Quality: Gentle falling film evaporation under vacuum preserves heat-sensitive components in food and pharmaceutical products.
- Environmental Compliance: Enables efficient wastewater volume reduction, facilitates resource recovery (like salts or chemicals), and supports Zero Liquid Discharge (ZLD) initiatives.
- Operational Reliability & Safety: Full automation reduces human error, while built-in alarm systems and safety interlocks ensure safe, uninterrupted operation.
- Scalability and Flexibility: Systems can be designed as modular units to allow for future capacity expansion or process changes.
Backed by Qingdao Conqinphi Environmental Technology Group's robust manufacturing capabilities from our 10,000-30,000 square meter facility and supported by a dedicated team of 201-300 professionals, we ensure every evaporator is built to exacting standards. Our commitment to quality is reflected in our adherence to relevant management system standards. With an annual export value of US$10-50 million and a strong presence across global markets including North America, Europe, and Southeast Asia, we have a proven track record of delivering reliable industrial solutions. Choosing our Automatic MVR Evaporator means investing in a system that combines advanced technology, operational excellence, and sustainable performance to give your business a competitive edge. Contact us today to discuss how we can customize a solution for your specific concentration or evaporation challenge.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of MVR over a traditional multi-effect evaporator?
A: The primary advantage is superior energy efficiency. An MVR system uses a compressor to recycle vapor, requiring mainly electrical power. A multi-effect evaporator relies on a continuous supply of fresh steam, leading to higher ongoing energy costs. -
Q: Is this evaporator suitable for my viscous or fouling-prone feed liquid?
A: The falling film design is generally effective for many liquids. For highly viscous or severe fouling applications, we can evaluate your specific feed characteristics and may recommend design modifications, such as forced circulation in certain stages or enhanced cleaning systems (CIP). -
Q: How automated is the system? Can it run unattended?
A: The PLC control system allows for fully automatic operation, including start-up, running, shutdown, and cleaning cycles. While it is designed for minimal supervision, the level of unattended operation depends on the stability of your feed stream and specific safety protocols. -
Q: What is the typical payback period for the investment in an MVR evaporator?
A: The payback period varies based on local energy costs (electricity vs. steam), system capacity, and operating hours. Due to significant energy savings, payback periods often range from 1 to 3 years, making it a financially sound investment. -
Q: Can you provide a pilot unit for testing with our specific material?
A: Yes, we offer pilot-scale testing services. Testing with your actual feed material is highly recommended to confirm performance, finalize design parameters, and ensure the system meets your concentration goals. -
Q: What kind of after-sales support do you provide?
A: Our support includes detailed installation guidance, comprehensive operator training, remote technical assistance, and a supply of critical spare parts. We establish long-term partnerships to ensure your system's ongoing performance. -
Q: Are the control systems compatible with our existing plant DCS/SCADA?
A: Absolutely. Our PLC systems are designed with standard communication protocols (e.g., Profibus, Ethernet/IP, Modbus TCP) to facilitate seamless integration into your broader plant Distributed Control System (DCS) or supervisory control network. -
Q: How do you handle the concentrated waste or by-product?
A: The system produces a concentrated liquid or slurry. The final handling (crystallization, drying, disposal, or further processing) depends on your application. We can design the evaporator to integrate with downstream equipment like crystallizers or dryers as part of a complete solution.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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