PLC Controlled Power Failure Memory Barbed Wire Machine With 380V Motor
Product Spotlights
As a leading manufacturer and exporter from Hengshui, China, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to present our advanced PLC Controlled Power Failure Memory Barbed Wire Machine. Engineered for global markets, including South America, Southeast Asia, and Europe, this machine represents a significant leap in fencing wire production technology. We understand that downtime is costly. That's why our core innovation lies in the integrated Power Failure Memory function within the PLC system, ensuring your production line resumes precisely where it left off after an unexpected power interruption, safeguarding both material and time.
This robust machine is designed for high-volume, consistent production of high-quality barbed wire, a critical component for security, agricultural, and industrial fencing worldwide. Powered by a reliable 380V motor suitable for standard industrial power grids, it combines automation with precision to deliver superior operational efficiency and product uniformity.
Key Features & Technical Advantages:
- Intelligent PLC Control with Memory Backup: The heart of the machine is its programmable logic controller. Unlike conventional machines, ours features non-volatile memory. In the event of a power cut, all machine parameters and the production status are automatically saved. Once power is restored, the operator can restart the machine to continue from the exact point of interruption, eliminating material waste and setup time.
- High-Efficiency 380V Motor: Equipped with a powerful and durable 380V three-phase AC motor, providing stable torque for continuous, high-speed wire twisting and barb forming. It is built for long service life under demanding industrial conditions.
- Fully Automated Operation: From wire feeding, straightening, twisting, to barb wrapping and cutting, the process is fully automated. This minimizes manual labor, reduces human error, and ensures consistent quality across every meter of wire produced.
- Precision Engineering for Consistent Quality: The machine utilizes high-precision gears and forming heads to produce barbs with uniform sharpness, angle, and spacing. The tension control system ensures the main line wire remains straight and taut, resulting in a professional-grade final product.
- Robust and Durable Construction: The main frame is fabricated from heavy-duty steel plates and profiles, providing exceptional stability and vibration resistance during high-speed operation, which is crucial for long-term accuracy.
- User-Friendly Interface & Safety: The machine features a clear touchscreen or button interface for easy parameter setting (e.g., barb spacing, twist count). Comprehensive safety measures, including emergency stop buttons and mechanical guards, are standard to protect operators.
Technical Specifications Table:
| Parameter | Specification |
|---|---|
| Power Supply | 380V, 3 Phase, 50/60Hz (Customizable) |
| Motor Power | Available in various ratings (e.g., 5.5KW, 7.5KW) |
| Wire Diameter Range (Main Line) | 1.8mm - 3.5mm (Customizable) |
| Barb Wire Diameter | 1.6mm - 2.5mm (Customizable) |
| Production Speed | Up to 80-120 meters per minute (Model dependent) |
| Barb Spacing | Adjustable (e.g., 75mm, 100mm, 125mm) |
| Control System | PLC with HMI (Human-Machine Interface) |
| Key Function | Automatic Power Failure Memory & Recovery |
| Machine Weight | Approx. 1500-2500 kg |
Benefits for Your Business:
- Maximized Productivity & Reduced Waste: The power failure memory feature directly translates to less downtime and material scrap, optimizing your overall equipment effectiveness (OEE).
- Lower Operational Costs: Automation reduces dependency on skilled labor and increases output per shift, improving your profit margins.
- Enhanced Product Competitiveness: Produce barbed wire with consistent, high-quality standards that meet or exceed market demands, strengthening your brand reputation.
- Operational Simplicity: Easy to set up and operate, with minimal training required for your staff.
- Reliable Supply Chain: Sourced directly from a professional manufacturer in China's industrial heartland, with support for global shipping from Tianjin Port.
Hebei Jinlongyu is a trusted partner for businesses across six continents. Our extensive experience in serving diverse markets from South America to Northern Europe means we understand the specific needs of international clients. Shipping from the major Tianjin Port, we ensure efficient and reliable logistics for your order. Investing in our PLC Controlled Barbed Wire Machine is an investment in the resilience and efficiency of your fencing wire production. It is engineered not just to make wire, but to safeguard your production continuity and profitability. Contact us today to discuss your requirements, request a detailed quotation, or arrange a virtual demonstration. Let us help you build a more secure and productive future.
Frequently Asked Questions (FAQ):
-
Q: How does the Power Failure Memory function work exactly?
A: The PLC system constantly saves the machine's operational data (like production count, wire feed position) to a protected memory chip. If the main power is cut, this data is retained. When power returns, the system reads this data, allowing the machine to auto-recover to its pre-shutdown state, ready to resume. -
Q: Can this machine produce different types of barbed wire (e.g., 2-point, 4-point)?
A: Yes. This machine is typically configured for standard double-strand barbed wire (2-point). The configuration can often be customized to produce other common patterns. Please inquire about your specific requirements during the consultation. -
Q: What kind of after-sales support do you provide?
A: We provide comprehensive support including detailed operation manuals, installation guidance via video call, and a warranty on key components. Technical support is available online. Spare parts are supplied upon request. -
Q: Is the 380V motor compatible with power systems in my country (e.g., 440V, 220V)?
A: The standard model is for 380V/3Phase/50Hz. However, we can often customize the motor and electrical components to suit different voltage and frequency standards (like 440V/60Hz or others). Please specify your local power specifications when inquiring. -
Q: What is the typical lead time for this machine?
A: Lead time depends on order volume and any customization required. For standard models, it is typically within 30-45 days after order confirmation. We provide regular production updates. -
Q: How do I set the barb spacing or change the wire gauge?
A: These parameters are set digitally through the user-friendly HMI screen. Changing the spacing is a simple input change. Changing the wire gauge may require replacing the corresponding forming dies and guides, which is a straightforward mechanical process. -
Q: What materials can this machine process?
A: It is designed primarily for processing low-carbon steel wire, which is the standard material for barbed wire. The specific grade (e.g., galvanized, annealed) can affect performance, and we can advise on optimal material specifications. -
Q: Do you offer training for our operators?
A: Yes. We provide thorough operational training, usually through detailed instructional videos and live online sessions. For large orders, on-site training can be discussed.
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