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Home > Manufacturing & Processing Machinery > Metallic Processing Machinery > Metal Straightening Machinery > Heavy-Duty Razor Wire Production Line With 15kW Motor & Alloy Steel Dies
Heavy-Duty Razor Wire Production Line With 15kW Motor & Alloy Steel Dies
Product Spotlights
A robust razor wire production line featuring a reliable 15kW motor and long-lasting alloy steel forming dies. Designed for high-volume, consistent output of security razor wire, it offers durability, operational efficiency, and customizable settings to meet specific manufacturing needs. Built with safety features and a user-friendly control system for enhanced productivity.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Motor Power:
15kW
Die Material:
Alloy Steel
Application:
Manufacturing razor wire for security fencing
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Motor Power
15kW
Die Material
Alloy Steel
Application
Manufacturing razor wire for security fencing
Production Capacity
Customizable based on wire size and speed
Control System
PLC-based with optional automation features
Main Frame Construction
Heavy-duty steel structure
Wire Feed Mechanism
Precision rollers with tension control
Cooling System
Integrated for die longevity
Safety Features
Emergency stop, overload protection
Hebei Jinlongyu Import and Export Trade Co., Ltd., located in the industrial hub of Hengshui, Hebei, is a trusted supplier of specialized manufacturing equipment to global markets, including South America, Southeast Asia, Africa, and Europe. We proudly introduce our Heavy-Duty Razor Wire Production Line, engineered for reliable, high-volume output of security razor wire. This robust system combines a powerful 15kW motor with durable alloy steel dies to deliver consistent performance and superior product quality, meeting the stringent demands of security fencing manufacturers worldwide.
Our production line is designed to transform raw wire into precise, sharp razor wire coils efficiently. The core value lies in its durability, precision, and operational efficiency, enabling clients to enhance their production capabilities with a machine built for long-term service. Below, we detail the key features, specifications, and benefits that set our equipment apart.
- High-Power Drive System: The integrated 15kW motor provides ample torque and stable speed for processing various wire gauges, ensuring smooth operation even under continuous heavy-duty cycles.
- Premium Die Construction: The forming dies are crafted from specialized alloy steel, offering exceptional hardness and wear resistance. This material choice significantly extends die life, reduces maintenance frequency, and maintains sharp, consistent blade profiles on the finished wire.
- Robust Mechanical Frame: The entire production line is built on a heavy-duty steel structure, providing vibration dampening and alignment stability crucial for precision forming.
- Advanced Control & Safety: A PLC-based control system allows for precise adjustment of feed speed, forming pressure, and coil winding parameters. Essential safety features, including emergency stops and overload protection, are integrated to safeguard operators and equipment.
- Optimized Production Flow: The line incorporates precision wire feed rollers with adjustable tension control, a forming station with the alloy steel dies, and a coordinated winding unit, creating a seamless, automated process from input to finished coil.
- Customization & Adaptability: Key parameters such as production speed, wire diameter range, and final coil dimensions can be tailored to meet specific client requirements, making the line versatile for different market needs.
The technical specifications of the core components are summarized in the following table:
| Component | Specification | Key Benefit |
| Main Drive Motor | 15kW, AC, variable speed control | Provides reliable power for high-volume production |
| Forming Dies | Material: Alloy Steel; Hardness: Customizable | Ensures long-lasting, precise blade formation |
| Control System | PLC with human-machine interface (HMI) | Enables easy operation, monitoring, and parameter setting |
| Wire Diameter Range | Typically 2.0mm to 3.5mm (customizable) | Adaptable to produce various razor wire types |
| Production Speed | Adjustable, commonly up to 30 meters per minute | Balances output rate with quality control |
For our clients, the advantages are clear:
- Increased Output: The powerful motor and efficient design enable higher production rates compared to many conventional lines.
- Lower Operating Costs: The durability of the alloy steel dies minimizes replacement costs and downtime, while the efficient drive system can contribute to energy savings.
- Consistent Product Quality: Precision engineering ensures every meter of razor wire meets uniform sharpness and dimensional standards, enhancing your product's market competitiveness.
- Enhanced Operational Safety: Built-in safety protocols protect your workforce and reduce the risk of equipment damage.
- Scalable Solution: The line's customizable nature allows it to grow with your business, accommodating new product specifications or increased capacity demands.
Hebei Jinlongyu leverages its strategic location near Tianjin Port to ensure smooth and efficient logistics for exports worldwide. Our experience serving diverse markets—from South America and Southeast Asia to Africa, Oceania, and Europe—demonstrates our capability to understand and meet international standards and requirements. This Heavy-Duty Razor Wire Production Line embodies our commitment to providing robust, value-driven manufacturing solutions. By investing in this equipment, you secure a reliable production asset designed for longevity and performance, backed by a supplier with proven global delivery expertise. Contact us today to discuss how this production line can be configured for your specific operation and to receive detailed quotations.
Frequently Asked Questions (FAQ)
-
What is the primary output of this production line?
This line is specifically designed to manufacture razor wire, which is a type of security fencing wire featuring sharp blade-like projections. It produces coiled razor wire ready for installation on fences. -
Can the line handle different sizes or types of wire?
Yes. The wire feed system and forming dies can be customized to accommodate a range of input wire diameters, typically between 2.0mm and 3.5mm. Adjustments can be made for specific blade patterns upon request. -
How does the 15kW motor benefit the operation?
The 15kW motor provides sufficient power to maintain consistent speed and torque during the forming process, which is crucial for handling thicker wires and ensuring smooth, uninterrupted production runs, thereby improving overall efficiency. -
Why are alloy steel dies important?
Alloy steel offers superior hardness and wear resistance compared to standard tool steels. This means the dies retain their precise forming edges much longer, reducing the frequency of die replacements, maintenance downtime, and associated costs. -
Is the control system user-friendly for new operators?
The PLC-based control system features an intuitive human-machine interface (HMI). Key parameters like speed and tension are set via this screen, and the system often includes preset modes, making it accessible for training new operators. -
What safety features are included?
Standard safety features include emergency stop buttons at key operational stations, electrical overload protection for the motor and drives, and physical guards around moving parts. Additional safety options can be discussed. -
Can the production speed be adjusted?
Absolutely. The production speed is variable and controlled through the PLC system. Operators can adjust the speed to balance output targets with desired quality levels for different wire types. -
What support is provided after purchase?
We provide operational manuals, installation guidance, and basic remote troubleshooting support. Detailed technical support, spare parts availability, and optional on-site training services can be arranged as part of the purchase agreement.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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