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Home > Manufacturing & Processing Machinery > Metallic Processing Machinery > Metal Straightening Machinery > Precision Automatic Wire Deviation Correction Machine With PLC Control
Precision Automatic Wire Deviation Correction Machine With PLC Control
Product Spotlights
This PLC-controlled machine automates wire straightening with high precision, boosting yield and cutting labor costs. Its robust design ensures reliable integration into existing lines, handling various wire types for consistent quality output in demanding industrial applications worldwide.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
PLC with HMI touchscreen interface
Core Function:
Automatic detection and correction of wire deviation
Typical Applications:
Wire drawing, cable manufacturing, spring production
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
PLC with HMI touchscreen interface
Core Function
Automatic detection and correction of wire deviation
Typical Applications
Wire drawing, cable manufacturing, spring production
Correction Precision
High precision, customizable to application needs
Machine Frame
Robust steel construction for stability
Drive System
Servo motor or AC motor options
Operation Mode
Fully automatic with manual override
Suitable Wire Types
Metal wires of various diameters and materials
As a professional manufacturer and exporter, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Precision Automatic Wire Deviation Correction Machine with PLC Control. Engineered in our facilities in Hengshui, Hebei, this machine is designed to solve critical quality control challenges in wire processing lines. We understand that consistent wire straightness is paramount for downstream manufacturing efficiency and product quality. Our machine integrates intelligent PLC control with high-precision mechanical correction to deliver reliable, automated deviation correction, reducing material waste and labor costs for our global clients across South America, Southeast Asia, Africa, and Europe.
Product Features & Technical Advantages:
- Intelligent PLC Control: The heart of the machine is a user-programmable PLC coupled with a clear HMI touchscreen. This allows for storing multiple correction programs for different wire specifications, enabling quick changeovers and consistent repeatability.
- Automatic Detection & Feedback: Equipped with high-sensitivity sensors, the machine continuously monitors wire position in real-time. Any deviation from the set path is instantly detected, and the correction mechanism is activated automatically.
- High-Precision Correction Mechanism: The correction unit utilizes precisely engineered rollers or guides driven by servo motors. This ensures minute and accurate adjustments to bring the wire back to its intended alignment without causing surface damage.
- Robust Construction: Built with a heavy-duty steel frame, the machine guarantees vibration-free operation and long-term durability even in demanding industrial environments.
- Versatile Compatibility: The machine can be customized to handle a wide range of wire diameters, materials (such as steel, copper, aluminum), and tensile strengths, making it suitable for integration into various production lines.
- Enhanced Operational Safety: Features include emergency stop buttons, safety guards, and fault alarm indications on the HMI, prioritizing operator safety.
Technical Specifications Overview:
The following table outlines key customizable parameters of our Precision Automatic Wire Deviation Correction Machine.
| Parameter | Specification Range / Description |
| Applicable Wire Diameter | Customizable, typically from 0.5mm to 10mm |
| Correction Accuracy | High precision, specific tolerance available upon request |
| Line Speed Compatibility | Synchronizable with upstream/downstream equipment, speed customizable |
| Control System | Programmable Logic Controller (PLC) with Touchscreen HMI |
| Drive Type | Servo Motor (Standard) or AC Motor options |
| Power Supply | 3-Phase, standard voltage customizable (e.g., 380V/50Hz) |
| Machine Dimensions (LxWxH) | Customizable based on integration requirements |
Benefits for Your Production Line:
- Significant Yield Improvement: Minimizes wire breakage and scrapped material caused by misalignment, directly boosting your overall product yield.
- Labor Cost Reduction: Eliminates the need for constant manual monitoring and adjustment, allowing operators to manage multiple lines or perform other value-added tasks.
- Enhanced Product Quality: Ensures uniformly straight wire output, which is critical for precision in subsequent processes like coiling, weaving, or termination.
- Increased Line Uptime: Prevents downstream machine jams or stoppages due to wire feeding issues, maximizing the productivity of your entire wire processing system.
- Flexible Integration: Designed to be easily integrated into new or existing wire drawing, rolling, or coating lines.
Hebei Jinlongyu has established a strong reputation for supplying reliable industrial machinery from our strategic location in Hengshui, with efficient logistics through Tianjin Port. Our products have gained trust in diverse and demanding markets worldwide, including South America, Southeast Asia, Africa, Oceania, the Middle East, and across Europe. This global acceptance is a testament to the durability, performance, and value our equipment delivers. Choosing our Precision Automatic Wire Deviation Correction Machine means investing in a solution that enhances your operational efficiency, ensures consistent quality, and provides a strong return on investment. Contact us today to discuss your specific wire processing requirements and how we can customize this machine for your success.
Frequently Asked Questions (FAQ)
-
Q: What is the main purpose of this machine?
A: Its primary function is to automatically detect and correct lateral deviation (side-to-side movement) or misalignment of a moving wire in a processing line, ensuring it travels in a perfectly straight path into the next stage of production. -
Q: Can this machine handle different types of metal wires?
A: Yes, it is highly versatile. The machine can be configured and tooled to process various metals like steel, copper, aluminum, and their alloys, across a customizable range of diameters and tensile strengths. -
Q: How is the correction accuracy controlled?
A: Correction accuracy is achieved through the combination of high-resolution sensors for detection and a servo-driven correction mechanism. The precise movement of the servo motor, governed by the PLC, allows for minute and repeatable adjustments. -
Q: Is the machine easy to set up and operate?
A> Operation is simplified through the intuitive touchscreen HMI. Operators can select pre-set programs for different wires. Initial setup and calibration are part of our service, and we provide comprehensive operational training. -
Q: Can it be integrated with my existing wire production line?
A: Absolutely. The machine is designed as a modular unit. We can customize the inlet/outlet height, line speed synchronization signals, and overall dimensions to ensure seamless integration with your current drawing, annealing, or spooling equipment. -
Q: What happens if the wire breaks or a major jam occurs?
A: The system includes multiple safety features. Sensors can detect abnormal tension or breaks, triggering an automatic stop. The HMI will display a clear fault alarm, and emergency stop buttons are readily accessible for operator intervention. -
Q: What kind of maintenance does this machine require?
A> Maintenance is minimal and primarily involves periodic lubrication of moving parts, cleaning of sensors and guides, and routine checks as outlined in the provided manual. The robust construction ensures long service intervals. -
Q: Do you provide technical support and spare parts?
A: Yes, we offer remote technical support and have a supply of critical spare parts. Detailed manuals and wiring diagrams are provided. Support availability can be discussed based on your location and needs.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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