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PLC Controlled Quick Die Change Razor Wire Making Machine With Automatic Tensioning
Product Spotlights
This advanced razor wire production machine features intelligent PLC control for precise programming and a quick die change system to minimize downtime. Its fully automatic servo tensioning ensures consistent, high-quality output of security fencing products. Built for durability and high-speed operation, it significantly boosts productivity while reducing labor costs and material waste, offering a flexible solution for manufacturers targeting global markets.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
PLC with touchscreen HMI
Die Change Mechanism:
Quick-change system
Wire Tensioning:
Automatic tension control
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
PLC with touchscreen HMI
Die Change Mechanism
Quick-change system
Wire Tensioning
Automatic tension control
Production Capacity
Customizable based on wire gauge and speed
Main Application
Manufacturing razor/barbed wire for security fencing
Machine Frame
Heavy-duty steel construction
Power Supply
Standard 3-phase, customizable voltage
Optional Features
Wire straightener, coiler, counting system
As a professional manufacturer and exporter specializing in wire processing equipment, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced PLC Controlled Quick Die Change Razor Wire Making Machine with Automatic Tensioning. Engineered for efficiency and precision, this machine represents a significant leap in the production of high-security razor wire and barbed tape. Designed to meet the rigorous demands of global markets across South America, Southeast Asia, Africa, and Europe, it empowers manufacturers to achieve superior product quality with remarkable operational simplicity and reduced downtime.
This state-of-the-art machine integrates intelligent PLC control with robust mechanical design to deliver consistent, high-volume output. The core value proposition lies in its ability to streamline the entire production process—from wire feeding to final coiling—minimizing manual intervention and maximizing yield. Whether you are supplying to perimeter security, agricultural, or industrial fencing projects, this machine provides the reliability and flexibility needed to stay competitive.
Key Features & Technical Advantages:
- Intelligent PLC Control System: A user-friendly touchscreen Human-Machine Interface (HMI) allows for precise programming of wire pitch, barb length, and production speed. The PLC ensures repeatable accuracy and stores multiple recipes for different product specifications.
- Revolutionary Quick Die Change System: This feature drastically reduces setup and changeover time between different wire patterns or barb types. Tooling can be swapped in minutes, enhancing overall equipment effectiveness (OEE) and enabling small-batch, high-mix production.
- Fully Automatic Tension Control: An integrated servo-driven tensioning system maintains optimal wire tension throughout the forming process. This eliminates slack, prevents wire deformation, and guarantees uniform barb formation and consistent product quality.
- Heavy-Duty Construction: Built with high-strength steel frames and precision-machined components, the machine ensures long-term stability and durability, even under continuous 24/7 operation.
- High-Speed Production Capability: Engineered for efficiency, the machine can produce razor wire at significantly higher speeds compared to conventional mechanical machines, boosting your overall output.
- Versatile Application: Capable of processing various grades of galvanized steel wire, stainless steel wire, and other high-tensile wires to produce standard razor ribbon, concertina wire, and flat-wrap barbed tape.
Detailed Technical Specifications:
| Parameter | Specification / Description |
| Control System | Programmable Logic Controller (PLC) with Color Touchscreen HMI |
| Wire Diameter Range | Typically 1.8mm - 3.0mm (Customizable upon request) |
| Barbed Tape Width | Standard models for 450mm, 500mm, 600mm tape (Other widths available) |
| Production Speed | Variable, up to [Speed data customizable based on configuration] meters per minute |
| Main Motor Power | Customizable (e.g., 7.5kW, 11kW) based on speed and wire gauge requirements |
| Tensioning System | Servo Motor-driven Automatic Tension Control |
| Power Requirements | 3-Phase, 380V/415V, 50/60Hz (Can be adapted to local standards) |
| Machine Dimensions (LxWxH) | Approx. [Dimensions available upon request] |
| Net Weight | Approx. [Weight available upon request] |
Tangible Benefits for Your Business:
- Dramatically Lower Labor Costs: Automation reduces the need for skilled operators and minimizes human error.
- Enhanced Product Consistency: Every coil of wire meets exact specifications, strengthening your brand reputation.
- Reduced Material Waste: Precise tension control and stable operation minimize wire breakage and scrap.
- Increased Production Flexibility: Quickly switch between orders to respond faster to market demands.
- Improved Worker Safety: Enclosed moving parts and automated processes create a safer workshop environment.
Hebei Jinlongyu has established a strong track record of supplying reliable machinery to diverse markets worldwide, including South America, Southeast Asia, Africa, Oceania, and across Europe. Our strategic location near Tianjin Port facilitates smooth and cost-effective logistics for international shipments. The design of this PLC Controlled Razor Wire Machine is a direct response to feedback from our global clientele, focusing on uptime, ease of use, and total cost of ownership. By choosing this machine, you are not just purchasing equipment; you are investing in a partnership with a supplier committed to supporting your production goals with robust technology and dependable service.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of the PLC control in this machine?
A: The PLC provides digital precision and programmability. You can store settings for different wire types and patterns, ensuring flawless repeatability and eliminating guesswork from the setup process. -
Q: How fast is the "Quick Die Change" feature?
A: The system is designed for tooling changeovers typically within 5-10 minutes, compared to potentially hours on traditional machines, maximizing your productive machine time. -
Q: Can this machine handle different types of core wire?
A: Yes. It is configurable to process various materials including galvanized steel, stainless steel, and other high-carbon wires, subject to specific machine configuration. -
Q: What kind of training or support is provided with the machine?
A> We provide comprehensive operational manuals, video guides, and online/on-site installation and training support to ensure your team can operate the machine effectively. -
Q: Is the automatic tensioning system adjustable?
A> Absolutely. The tension parameters are fully adjustable via the touchscreen HMI, allowing fine-tuning for different wire diameters and tensile strengths to achieve perfect forming results. -
Q: What is the expected output capacity per shift?
A> Output depends on wire gauge, barb spacing, and speed settings. Our technical team can provide estimated production figures based on your specific target product specifications. -
Q: Are spare parts readily available?
A> We maintain a stock of critical spare parts and provide a detailed parts list. Our global logistics from Tianjin Port ensure timely delivery of any required components. -
Q: Can the machine be customized for a specific non-standard barbed tape width?
A> Customization is a key service we offer. We can engineer and manufacture the machine to produce tape widths outside the standard range to meet your unique project requirements.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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