Long Service Life Barbed Wire Machine, 7.5kW Power, Automatic Wire Feeding System
Product Spotlights
Hebei Jinlongyu Import and Export Trade Co., Ltd., a trusted manufacturer and supplier based in the industrial hub of Hengshui, Hebei, proudly presents our advanced Long Service Life Barbed Wire Machine. Engineered for durability and high-volume production, this machine is designed to meet the rigorous demands of fencing manufacturers and construction material suppliers worldwide. With our extensive experience in serving diverse markets from South America and Southeast Asia to Africa, Oceania, and across Europe, we understand the need for reliable, efficient, and cost-effective manufacturing solutions. Our 7.5kW barbed wire machine, featuring an automatic wire feeding system, represents a significant investment in productivity and operational stability for your business.
This machine is built to transform raw wire into high-quality barbed fencing efficiently. The core of its value lies in its robust construction and intelligent automation, which work in tandem to minimize downtime, reduce labor costs, and ensure consistent output. Let's delve into the detailed features and specifications that make this equipment a standout choice for your production line.
Core Product Features & Technical Advantages:
- Enhanced Durability & Long Service Life: The main frame and critical components are constructed from reinforced, high-strength steel and treated with anti-corrosion processes. Precision-machined gears and bearings are selected for their ability to withstand continuous high-torque operation, directly contributing to a longer operational lifespan and lower long-term maintenance costs.
- Fully Automatic Wire Feeding System: This system eliminates manual wire handling, ensuring a smooth, consistent, and uninterrupted feed into the barb-forming and twisting mechanisms. It enhances safety, improves production speed consistency, and significantly reduces the potential for wire jams or misfeeds.
- Powerful & Efficient 7.5kW Drive: The 7.5kW electric motor provides ample torque for processing various wire gauges (commonly from 1.8mm to 3.5mm) without strain. This power rating optimizes energy consumption for its output class, offering a balance between performance and operational economy.
- User-Friendly PLC Control Panel: Operation is simplified through a centralized Programmable Logic Controller (PLC) interface. Operators can easily set parameters like production speed, barb spacing, and twist count. The system may include fault diagnosis alerts to facilitate quick troubleshooting.
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Adjustable Production Parameters: The machine allows for customization of the final product. Key settings that can be adjusted include:
- Barb spacing (distance between barbs)
- Barb length and sharpness profile
- Twist tightness for the strand wires
- Line speed (production output rate)
- Integrated Safety Features: Designed with operator safety in mind, the machine includes protective guards over moving parts, emergency stop buttons at accessible points, and electrical safety systems to prevent overloads.
Technical Specifications Overview:
| Parameter | Specification / Description |
| Model | JLY-BWM-A Series (Standard) |
| Rated Power | 7.5 Kilowatt (kW) |
| Wire Feeding System | Fully Automatic, with tension control |
| Suitable Wire Gauge (Diameter) | Typically 1.8mm - 3.5mm (Customizable for other sizes) |
| Control System | PLC with Touch Screen / Button Interface (Optional) |
| Barb Spacing Range | Adjustable, common range 75mm - 150mm |
| Production Speed | Variable, depends on wire gauge and configuration |
| Main Power Supply | 380V / 50Hz (3-Phase). Other voltages available upon request. |
| Machine Dimensions (L*W*H) | Approx. 4.5m x 1.8m x 1.5m (Standard, subject to change) |
Benefits for Your Business:
- Increased Production Output: The automation and reliable 7.5kW power enable faster, uninterrupted runs compared to semi-automatic or older machines.
- Reduced Operational Costs: Lower labor requirements per unit produced and decreased frequency of repairs due to the long-service-life design translate to a better bottom line.
- Consistent Product Quality: Automated feeding and precise control systems ensure every meter of barbed wire meets the same specifications, enhancing your brand reputation.
- Operational Flexibility: The ability to adjust settings allows you to produce different types of barbed wire (e.g., 2-point, 4-point, different spacings) to meet varied customer orders without major machine changes.
- Scalability: This machine can serve as a reliable core unit in a growing production facility, capable of integrating with other processes like spooling or galvanizing lines.
Frequently Asked Questions (FAQ):
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What is the expected daily output of this machine?
The output varies based on wire thickness and barb spacing. For standard 2.5mm wire with 100mm barb spacing, estimated production can range from 8 to 12 tons per 24-hour shift under optimal conditions. A more precise calculation can be provided based on your specific target specifications. -
Can this machine use galvanized wire or just black annealed wire?
Yes, it is designed to handle both black annealed wire and pre-galvanized wire. The automatic feeding system and tooling are built to accommodate the slightly different physical properties of these wires. -
How is the "long service life" achieved in this machine?
It is achieved through multiple factors: the use of hardened steel for wear-prone parts like barb-forming dies and twisting heads, oversized high-grade bearings in load-bearing assemblies, a rigid welded frame that resists vibration, and protective treatments on surfaces to combat rust in humid environments. -
What kind of training or technical support is provided?
We provide detailed operation manuals, wiring diagrams, and instructional videos. For new clients, remote video guidance for installation and commissioning is standard. On-site technician support for installation and training is available as an optional service. -
Are spare parts readily available?
Yes. As the manufacturer, we maintain a stock of critical consumable and wear parts, such as forming dies, guide rollers, and specific bearings. We ensure fast dispatch of these parts from our location in Hengshui, with shipment arranged via Tianjin Port for international clients. -
Can the machine be customized for a specific barbed wire standard (e.g., ASTM, ISO)?
Absolutely. The machine's adjustable parameters allow it to produce barbed wire meeting various international and regional standards. Please provide the standard specification or a sample, and we can configure the machine accordingly. -
What is the lead time for this machine?
Standard model lead time is typically within 25-35 days after order confirmation. Customized configurations may require additional time, which will be communicated clearly during the order process. -
Do you assist with the foundation layout and utility connections?
Yes, we provide detailed foundation layout drawings and requirements for electrical and pneumatic connections (if applicable) well in advance of shipment, allowing you to prepare your workshop efficiently.
Choosing Hebei Jinlongyu means partnering with a supplier that has a proven track record of delivering industrial machinery to a global clientele across six continents, including established markets in South America, Southeast Asia, Africa, and Europe. Our strategic location near Tianjin Port facilitates smooth and cost-effective logistics for international shipments. We are committed to providing not just a machine, but a comprehensive production solution backed by reliable after-sales support. Invest in the durability and efficiency of our Long Service Life Barbed Wire Machine to strengthen your manufacturing capabilities and secure your supply chain. Contact us today to discuss your requirements, request a detailed quotation, or arrange a virtual demonstration of this robust equipment in action.
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