CBT-65 Automatic Razor Wire Forming Machine With Steel Frame and 380V Power
Product Spotlights
Hebei Jinlongyu Import And Export Trade Co., Ltd., a trusted manufacturer based in Hengshui's industrial hub, specializes in providing robust security solutions to global markets. We proudly present the CBT-65 Automatic Razor Wire Forming Machine, engineered for high-efficiency, reliable production of high-tensile razor wire. This machine is designed to meet the rigorous demands of security fencing manufacturers, offering superior automation and durability to enhance your production line's output and consistency.
Our CBT-65 machine transforms raw steel wire into precision razor wire coils, a critical component for perimeter security in military zones, prisons, industrial sites, and high-security facilities worldwide. By integrating advanced automation, we help you reduce labor costs, minimize human error, and achieve a consistently high-quality product that meets stringent security standards.
Core Features & Technical Advantages:
- Heavy-Duty Steel Frame Construction: Built with reinforced steel, the frame ensures exceptional stability and vibration damping during high-speed operation, significantly extending the machine's service life and maintaining precision over long production runs.
- Fully Automated Operation: The integrated PLC control system automates the forming, twisting, and coiling processes. Operators simply set parameters via the user-friendly interface, allowing for quick changeovers between different razor wire patterns and coil sizes.
- High-Efficiency 380V Power System: Engineered for industrial environments, the 380V three-phase power supply delivers consistent torque and speed, enabling the machine to handle various wire gauges (typically from 2.0mm to 2.8mm) with reliable performance and lower energy consumption per unit produced.
- Precision Forming Mechanism: Utilizes hardened steel forming discs and guides to create sharp, uniform barbs with precise spacing. This ensures every meter of produced wire provides optimal deterrent effectiveness and meets specified technical drawings.
- Adjustable Coiling System: Features a variable-speed coiling unit that can produce coils of different diameters and weights according to client requirements, facilitating easy packaging, transportation, and deployment on-site.
- Enhanced Safety Features: Includes emergency stop buttons, protective guarding around moving parts, and electrical safety systems to protect operators, aligning with common industrial safety practices.
Technical Specifications Overview:
| Parameter | Specification / Capability |
| Model | CBT-65 |
| Power Requirement | 380V, 3-Phase, 50/60Hz (configurable) |
| Suitable Wire Diameter | 2.0 mm - 2.8 mm (other gauges available upon request) |
| Barb Spacing | Adjustable (common ranges: 70-120mm) |
| Production Speed | Variable, typically 20-50 meters per minute |
| Coil Diameter Range | Customizable (e.g., 500mm, 600mm, 700mm) |
| Control System | Programmable Logic Controller (PLC) with Touch Screen |
| Machine Dimensions (LxWxH) | Approximately 4.5m x 1.8m x 1.5m (customizable) |
Benefits for Your Business:
- Increased Production Output: Automation significantly boosts daily production capacity compared to semi-automatic or manual methods, allowing you to fulfill larger orders efficiently.
- Consistent Product Quality: Automated controls ensure every barb is formed identically, resulting in a uniform product that enhances your brand reputation for reliability.
- Reduced Operational Costs: Lower labor dependency and efficient power use translate to a lower cost per coil, improving your profit margins.
- Operational Flexibility: The ability to quickly adjust barb spacing and coil size lets you produce razor wire for diverse applications—from standard security fencing to specialized high-security installations.
- Durability & Low Maintenance: The robust steel frame and high-quality components are designed for continuous operation with minimal downtime, reducing long-term maintenance expenses.
With strategic operations from Tianjin Port, Hebei Jinlongyu has successfully supplied reliable industrial machinery to partners across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. This extensive market reach is a testament to the durability and performance of our equipment, including the CBT-65 machine. Our deep understanding of diverse regional requirements allows us to offer machines that perform reliably in various climatic and operational conditions. By choosing the CBT-65, you are investing in a proven solution backed by a company with a solid track record in the global security products supply chain. Let us help you strengthen your manufacturing capabilities and secure your market position. Contact us today for a detailed quotation, technical consultation, or to discuss customizing this machine for your specific production needs.
Frequently Asked Questions (FAQ)
-
Q: What is the primary advantage of an automatic razor wire machine over a manual one?
A: The primary advantage is a substantial increase in production efficiency and consistency. The CBT-65 automates the entire forming and coiling process, drastically reducing labor hours, minimizing physical strain on workers, and ensuring every meter of wire meets precise specifications, which is difficult to achieve manually. -
Q: Can this machine produce different types of razor wire patterns?
A: Yes, within its design scope. The CBT-65 is typically set up for standard cross-type or spiral razor wire. By changing the forming discs and adjusting the PLC settings, variations in barb shape and spacing can be achieved. For significantly different patterns, consultation is recommended to confirm machine compatibility. -
Q: Is the 380V power requirement mandatory, or can it be adapted for 220V?
A> The standard model is designed for robust 380V 3-phase industrial power, which provides the necessary torque for consistent performance. Adaptation for 220V single-phase systems may be possible for lower-capacity operation but typically requires a custom-configured motor and drive system, which can be discussed as a special order. -
Q: What kind of operator training is required?
A> The machine is designed with user-friendliness in mind. Basic training covers the touch-screen PLC interface for starting, stopping, and parameter adjustment (like speed and barb spacing). We provide operational manuals and can offer video support or on-site training services upon request to ensure your team can run it effectively. -
Q: How is the finished razor wire coil collected?
A> The machine integrates an automatic coiling system. The formed wire is guided onto a rotating mandrel, creating neat, tight coils. The coil diameter is adjustable, and once the preset length is reached, the process can be paused for strapping and removal. Some models may include auxiliary support arms for handling larger coils. -
Q: What is the expected production speed in meters per hour?
A> Production speed is variable and depends on wire gauge, barb spacing, and machine settings. Under typical conditions (e.g., 2.5mm wire), speeds can range from 1,200 to 3,000 meters per hour. A specific output estimate can be provided based on your target product specifications. -
Q: What maintenance does the CBT-65 machine require?
A> Routine maintenance is straightforward and primarily involves periodic lubrication of moving parts, inspection and tightening of bolts, and cleaning of forming guides to prevent debris buildup. A recommended maintenance schedule is provided in the manual to ensure long-term reliability. -
Q: Do you offer after-sales support and spare parts?
A> Absolutely. We provide comprehensive after-sales support, including technical troubleshooting assistance. A standard set of critical spare parts (like forming discs, bearings) is usually offered with the machine, and a reliable supply of other wear parts is maintained for timely delivery to our global clients.
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