Food-Grade Electric Butterfly Valve, DIN 3202 Design, Sanitary Finish, for Beverage Processing
Product Spotlights
As a leading manufacturer with a strong focus on hygienic fluid control, Shanghai Zhibang Valve Manufacture Co., Ltd. proudly presents our premium Food-Grade Electric Butterfly Valve. Engineered specifically for the demanding environments of beverage processing, dairy, and food production, this valve combines the robust DIN 3202 F1 design with a superior sanitary finish and reliable electric actuation. Our commitment, backed by ISO9001 certified manufacturing processes, ensures you receive a product that guarantees process integrity, minimizes contamination risks, and enhances operational efficiency in your critical applications.
This valve is not just a component; it's a safeguard for your product quality. Its core value lies in providing a secure, clean, and controllable method for managing liquid flow, from raw ingredient intake to final product packaging. We understand that downtime is costly, which is why our valves are built for durability and ease of maintenance, helping you maintain consistent production schedules.
Key Features & Technical Advantages:
- Hygienic by Design: The valve features a DIN 3202 F1 design, which ensures a smooth, crevice-free flow path. The disc and stem are polished to a sanitary finish (Ra ≤ 0.8 μm), preventing bacterial harborage and facilitating easy cleaning-in-place (CIP) and sterilization-in-place (SIP) procedures.
- Food-Grade Material Construction: Manufactured from high-quality stainless steel (304 or 316L options), all wetted parts comply with food contact regulations. The seat is available in FDA-compliant materials like EPDM, PTFE, or Silicone, selected for compatibility with your specific process media.
- Reliable Electric Actuation: The integrated electric actuator provides precise and repeatable control. Available in simple on/off or proportional modulating versions, it allows for seamless integration into automated process control systems, enabling remote operation and data feedback.
- Versatile Connection & Sizing: To fit into diverse pipeline systems, the valve offers standard tri-clamp connections for quick disassembly, along with weld end or flanged options. Our comprehensive size range from DN25 (1") to DN300 (12") caters to various line requirements.
- Robust Performance Parameters: Designed to handle the typical pressures and temperatures found in beverage processing, ensuring reliable operation without leakage or failure.
Detailed Technical Specifications:
| Parameter | Specification |
|---|---|
| Design Standard | DIN 3202 F1 |
| Body Material | Stainless Steel 304 / 316L |
| Disc & Stem Material | Stainless Steel 304 / 316L |
| Seat Material Options | EPDM, PTFE, Silicone (FDA compliant) |
| Connection Types | Tri-clamp, Weld End, Flanged (RF) |
| Size Range (Nominal Diameter) | DN25 - DN300 (1" - 12") |
| Pressure Rating (PN) | Up to PN10 (10 bar) |
| Temperature Range | -10°C to +120°C (dependent on seat material) |
| Surface Finish (Ra) | ≤ 0.8 micrometer |
| Actuator Type | Electric (On/Off or Modulating) |
| Voltage Options | 24V DC, 110V AC, 220V AC, 380V AC |
| IP Rating (Actuator) | IP65/IP67 (optional) |
| Control Signal | Switch, 4-20mA, 0-10V (for modulating) |
Benefits for Your Operation:
- Enhanced Product Safety: The hygienic design and food-grade materials prevent contamination, protecting your brand reputation and ensuring compliance with stringent food safety standards.
- Increased Process Efficiency: Electric actuation enables fast, automated control, reducing manual labor, minimizing human error, and speeding up production cycles. Remote operation capability allows for control from central stations.
- Reduced Maintenance & Lifecycle Cost: The robust construction and high-quality seals lead to long service intervals. Easy-to-clean design reduces downtime for sanitation, while standardized parts simplify any required repairs.
- System Integration Flexibility: With multiple connection types, voltage options, and control signals, this valve can be easily customized to integrate perfectly into your existing or new processing line.
Trust is earned through performance and global reach. Since our establishment in 2016, Shanghai Zhibang Valve has grown into a reliable supplier, exporting high-quality valves worldwide with an annual export value between US$1 Million and US$1.5 Million. Our products serve diverse markets across North and South America, Europe, Asia, Africa, and Oceania, proving their adaptability and reliability in various industrial environments. Our ISO9001 certification is a testament to our unwavering commitment to quality management in every valve we produce. Choosing our Food-Grade Electric Butterfly Valve means partnering with a proven manufacturer dedicated to supporting your beverage processing success with durable, hygienic, and efficient flow control solutions. Contact us today to discuss your specific requirements or to request a detailed quotation.
Frequently Asked Questions (FAQ)
-
Q: Is this valve suitable for CIP (Clean-in-Place) and SIP (Sterilize-in-Place) systems?
A: Absolutely. The DIN 3202 F1 design, with its smooth, crevice-free internal surface and high-polish finish (Ra ≤ 0.8 μm), is specifically engineered for CIP/SIP processes. It allows cleaning and sterilizing agents to flow effectively over all wetted surfaces. -
Q: What is the main advantage of an electric actuator over a pneumatic one for this application?
A: Electric actuators offer several benefits, including cleaner operation (no need for compressed air lines, eliminating oil/moisture contamination risk), precise positioning control for modulating flow, easier integration with digital control systems (PLC/DCS), and typically lower long-term energy costs in environments where compressed air is not readily available. -
Q: Can you provide valves with different seat materials, and how do I choose?
A: Yes, we offer EPDM, PTFE, and Silicone seats, all compliant with food contact regulations. EPDM is a versatile, cost-effective choice for hot water and many chemicals. PTFE offers excellent chemical resistance and a wide temperature range. Silicone is preferred for its flexibility and high-temperature performance. Selection depends on your process fluid's temperature, pH, and chemical composition. -
Q: Are custom sizes or connection types available outside the standard range?
A: As a manufacturer, we have the capability for customization. While DN25 to DN300 covers most applications, we can discuss non-standard sizes, special flange standards, or unique connection requirements based on your project specifications. -
Q: What is the lead time for standard products, and what are the packaging details for export?
A: Lead times for standard configurations are competitive and can be confirmed upon inquiry. For export, valves are typically packed in individual cardboard boxes with foam protection, then placed in wooden crates or strong export cartons to ensure safe transportation from our ports in Shanghai, Guangzhou, Hong Kong, or Beijing. -
Q: Does the electric actuator come with manual override capability?
A: Yes, most of our standard electric actuators include a manual override feature (handwheel or lever). This is a critical feature for maintenance or emergency operation in case of power failure, allowing manual control of the valve position. -
Q: What kind of warranty or after-sales support do you provide?
A: We stand behind the quality of our products. A standard warranty period is provided with each valve, covering manufacturing defects. Furthermore, we offer comprehensive technical support, documentation, and can supply spare parts like seals and gaskets to ensure the long-term performance of your investment. -
Q: Are these valves compliant with specific regional food safety standards (e.g., FDA, EU regulations)?
A: The valves are constructed using materials that meet FDA requirements for food contact (where applicable) and are designed to facilitate compliance with hygienic processing standards like EHEDG guidelines. For specific certification marks, please consult with our sales team as requirements may vary by market.
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