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Home > Electrical & Electronics > Power Supply & Distribution > Switchgear > Soft Connection Braided Copper Busbar for High Current Applications, 50mm² Cross Section

Soft Connection Braided Copper Busbar for High Current Applications, 50mm² Cross Section

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Soft Connection Braided Copper Busbar for High Current Applications, 50mm² Cross Section photo-1

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Soft Connection Braided Copper Busbar for High Current Applications, 50mm² Cross Section photo-3

Soft Connection Braided Copper Busbar for High Current Applications, 50mm² Cross Section photo-4

Soft Connection Braided Copper Busbar for High Current Applications, 50mm² Cross Section photo-5

Product Spotlights

A flexible, braided copper busbar with a 50mm² cross-section designed for high-current applications. It offers superior flexibility to absorb vibration and thermal expansion, high conductivity for efficient power transfer, and customizable lengths/terminations. Ideal for enhancing reliability in power distribution, industrial machinery, renewable energy, and EV systems where movement or stress on connections is a concern.

US$ 0.1 ≥1000 Pieces

Key Specifications

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Material:

High-purity copper

Cross Section:

50mm²

Configuration:

Braided, flexible

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Jinhua Dika Electrical Equipment Co., Ltd.

1Yr

Payment & Shipping

Payment Methods:

Port of Shipment:

China

Delivery Detail:

Delivery time depends on order quantity.

Product Details
Company Profile
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Material High-purity copper

Cross Section 50mm²

Configuration Braided, flexible

Application High current electrical connections

Standard Customizable to industry requirements

Insulation Optional PVC or other sleeve

Length Customizable

End Termination Available upon request

Flexibility High degree of bending capability

As a professional manufacturer of electrical components, Jinhua Dika Electrical Equipment Co., Ltd. specializes in producing high-quality, reliable solutions for demanding industrial applications. Our Soft Connection Braided Copper Busbar with a 50mm² cross section is engineered specifically for high current applications, offering superior flexibility, conductivity, and durability. This product represents our commitment to providing components that enhance system reliability and efficiency in complex electrical installations.

Core Product Features & Technical Specifications:

High Conductivity & Low Resistance: Manufactured from premium copper, ensuring minimal electrical resistance and efficient power transmission, critical for high-current paths.
Exceptional Flexibility: The braided construction allows for significant bending and movement without compromising electrical integrity, ideal for connections between components that may shift or vibrate.
Enhanced Heat Dissipation: The design promotes better heat dispersion compared to solid bars, contributing to improved thermal management in high-load situations.
Vibration & Thermal Expansion Resistance: Effectively absorbs mechanical vibrations and accommodates thermal expansion/contraction, reducing stress on connection points and prolonging system life.
Customizable Design: Length, end terminations (such as lugs, bolts, or custom fittings), and optional insulating sleeves can be tailored to your specific project requirements.
Robust Construction: Designed for long-term reliability in challenging environments, including power distribution, renewable energy systems, industrial machinery, and heavy electrical equipment.

Key Technical Parameters (Typical):

Parameter	Specification / Value
Nominal Cross-Sectional Area	50 mm²
Primary Material	High-Purity Copper (Cu)
Construction Type	Braided / Multi-Stranded
Typical Current Rating (Depends on conditions)	Designed for high-current applications; specific rating customizable.
Flexibility Range	High degree of bending capability
Optional Insulation	PVC or other protective sleeves available
Standard Lengths	Customizable per order
End Termination Options	Lugs, bolts, bare ends, or custom fittings

Benefits for Your Application:

Increased System Reliability: Reduces failure risks associated with rigid connections under stress.
Simplified Installation: Easier to route and connect in tight or complex spaces due to its flexibility.
Improved Maintenance Access: Flexible connections can facilitate easier disconnection for servicing.
Adaptability: Can be used in a wide range of industries including power generation, substations, electric vehicles, marine equipment, and heavy industrial machinery.
Cost-Effectiveness: By preventing damage from vibration and thermal cycling, it reduces long-term maintenance and replacement costs.

Trust & Commitment:

Jinhua Dika Electrical Equipment Co., Ltd. operates with a strong foundation in quality and process management. Our manufacturing practices are guided by a commitment to consistent standards. We serve a global clientele, exporting to markets across North America, South America, Europe, Asia, Africa, and Oceania through major ports like Shanghai, Tianjin, Guangzhou, and Ningbo. With an experienced team of 11-50 professionals and an annual export value reflecting our market presence, we are positioned to be a reliable partner for your electrical component needs. Our Soft Connection Braided Copper Busbar embodies this reliability, offering a solution that combines performance with practicality for high-current systems.

We encourage you to contact us to discuss how this flexible busbar can be integrated into your specific application. Customization options ensure a perfect fit for your technical requirements and installation environment.

Frequently Asked Questions (FAQ):

Q: What is the main advantage of a braided busbar over a solid one?
A: The primary advantage is flexibility. A braided busbar can bend and flex, accommodating movement, vibration, and thermal expansion without cracking or failing, whereas a solid busbar is rigid and can be stressed under these conditions.
Q: Is the 50mm² cross-section suitable for very high amperage applications?
A: The 50mm² size is designed for significant current carrying capacity. The exact current rating depends on installation conditions like temperature and cooling. For extreme currents, we can discuss custom designs with larger cross-sections or specific configurations.
Q: Can this busbar be used outdoors or in harsh environments?
A: The copper material itself is resistant to corrosion. For additional protection in harsh environments, we offer optional insulating sleeves (like PVC) or can recommend specific plating or coatings upon request.
Q: How are the ends terminated? Do you provide ready-to-install versions?
A: End terminations are customizable. We can supply bare ends, or attach fittings such as copper lugs, bolt holes, or other connectors as specified. This allows for ready-to-install solutions tailored to your connection method.
Q: What is the typical length available, and can I order specific lengths?
A: We manufacture based on customer requirements. You can order any specific length needed for your project. We recommend providing detailed length specifications for accurate production.
Q: Does the braided design affect its electrical resistance compared to a solid bar?
A: While a solid bar has a single path, a properly designed and manufactured braided busbar using high-purity copper maintains very low resistance. The multiple strands collectively provide a large conductive area, ensuring efficient performance.
Q: What industries commonly use this type of flexible busbar?
A: Common applications include power distribution panels, renewable energy systems (wind/solar inverter connections), electric vehicle battery/power connections, industrial machinery with moving parts, marine electrical systems, and any setting where vibration or thermal movement is present.
Q: How do I determine if I need a flexible connection instead of a rigid one?
A: Consider if there is any expected movement, vibration, thermal cycling, or if the connection needs to be made between components that are not perfectly fixed. If any of these factors exist, a flexible busbar like ours can provide greater reliability and longevity.