Automatic Barbed Wire Making Machine With PLC Control, 2.5mm Wire Capacity
Product Spotlights
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced Automatic Barbed Wire Making Machine with PLC Control. Engineered for precision, reliability, and high-volume output, this machine represents the culmination of our expertise in serving global markets from South America and Southeast Asia to Africa and Europe. Designed to handle wire up to 2.5mm, it transforms raw materials into consistent, high-quality barbed wire with minimal operator intervention, making it an indispensable asset for fencing and security product manufacturers seeking to enhance their production capabilities and profitability.
This machine integrates cutting-edge automation to deliver superior performance. Below are its standout features and benefits:
- Intelligent PLC Control System: The heart of the machine features a user-friendly Programmable Logic Controller (PLC) paired with a touch-screen Human-Machine Interface (HMI). This allows for precise control over all production parameters, easy setup for different product specifications, and real-time monitoring of operation status, significantly reducing human error and setup time.
- Robust Construction for Durability: Built with a heavy-duty welded steel frame and high-grade components, the machine is designed for continuous, 24/7 operation in industrial environments. Key parts like forming heads, twisting devices, and guide rollers are made from hardened materials to withstand abrasion and ensure a long service life.
- High Efficiency and Consistent Output: The fully automated process seamlessly performs wire feeding, straightening, barb forming, twisting, and coiling into a single, continuous operation. This integration ensures a stable production speed, typically ranging from 80 to 120 meters per minute, and guarantees uniform barb spacing and wire tension in every batch.
- Flexibility and Customization: While optimized for 2.5mm wire (with capacity for up to 2.8mm optionally), the machine can be adjusted to produce various barbed wire styles, such as single twist or double twist, with different barb lengths and spacings. This adaptability allows you to cater to diverse market demands and client specifications.
- Enhanced Safety and Ease of Maintenance: The system includes multiple safety features, including emergency stops and protective covers. Its modular design simplifies routine maintenance and part replacement, minimizing downtime and ensuring operational safety for your team.
For a quick overview of key technical specifications, refer to the table below:
| Parameter | Specification |
| Suitable Wire Diameter | 2.0mm - 2.5mm (Max. 2.8mm) |
| Production Speed | Adjustable, typically 80-120 m/min |
| Control System | PLC with Touch Screen HMI |
| Power Requirements | 380V, 50Hz, 3-Phase (Customizable) |
| Main Functions | Automatic Feeding, Barbing, Twisting, Coiling |
| Machine Weight | Approx. 2500-3000 kg (Subject to configuration) |
By investing in this automatic barbed wire machine, you gain a significant competitive edge. The automation reduces labor costs and dependency on skilled workers. The precision of the PLC control minimizes material waste and ensures every meter of wire meets quality standards, enhancing your brand reputation. Furthermore, the high output enables you to fulfill large orders promptly, helping you expand your business in the security, agricultural, and industrial fencing sectors.
Our commitment to quality and global service is demonstrated by our extensive export experience. Hebei Jinlongyu consistently supplies reliable machinery to partners across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, with efficient logistics via Tianjin Port. This machine is engineered based on feedback from these diverse markets, ensuring it meets international operational demands. We provide comprehensive support including installation guidance, operational training, and ready availability of spare parts. Choose a partner trusted by manufacturers worldwide to elevate your production line. Contact us today for a detailed quotation, technical consultation, or to discuss your specific requirements.
Frequently Asked Questions (FAQ)
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What is the main advantage of the PLC control in this machine?
The PLC (Programmable Logic Controller) offers precise, automated control over the entire production process. It allows for easy parameter setting via the touch screen, ensures consistent product quality by maintaining accurate barb spacing and twist, stores recipes for different products, and provides fault diagnostics, greatly simplifying operation and reducing manual errors. -
Can this machine use galvanized wire or other coated wires?
Yes, the machine is designed to handle various wire types, including galvanized steel wire, PVC-coated wire, and bare mild steel wire. The guiding and forming mechanisms are built to process these materials without damaging the coating, which is crucial for producing corrosion-resistant barbed wire. -
What kind of after-sales service and support can we expect?
We offer remote technical support via video call, detailed operation and maintenance manuals in English, and a standard package of commonly used spare parts. Installation guidance is provided, and technician dispatch can be arranged upon request, subject to mutual agreement. -
Is training for our operators included?
Yes, comprehensive training for your operators and maintenance staff is a standard part of our service. This can be conducted on-site during installation or via detailed online sessions, covering machine operation, routine maintenance, and basic troubleshooting. -
How does the machine ensure consistent barb spacing and quality?
Consistency is achieved through the synchronized servo or stepper motor drives controlled by the PLC. The system precisely controls the feed rate and the rotational speed of the barb-forming head, guaranteeing that each barb is formed at the exact programmed interval, resulting in uniform and reliable product quality. -
What is the expected daily output capacity of this machine?
Assuming 20 hours of operation, the machine can produce approximately 96 to 144 kilometers of barbed wire per day, depending on the wire gauge, barb spacing, and set speed. This high output makes it suitable for medium to large-scale production facilities. -
Are customizations available for different barbed wire patterns?
Absolutely. The machine can be customized to produce different styles such as traditional twist, reverse twist, or concertina (razor) wire blanks. Changes to barb length, spacing, and the number of strands can be accommodated. Please consult with our engineering team for specific customization requests. -
What are the power requirements, and can they be adapted for my country?
The standard configuration is for 380V/50Hz/3-phase power, common in industrial settings worldwide. We can configure the electrical system to match other voltage and frequency standards (e.g., 440V/60Hz) upon request to ensure compatibility with your local grid.
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