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Hebei Jinlongyu Import And Export Trade Co., Ltd., headquartered in the wire mesh capital of China—Hengshui, Hebei—proudly presents our PLC Controlled Razor Barbed Wire Machine, specifically engineered for Chile’s demanding mining fencing applications. With years of expertise in exporting to South America, Southeast Asia, and beyond, we understand the rigorous requirements of the mining sector: high tensile strength, corrosion resistance, and consistent output. This machine integrates advanced PLC control for precise automation, reducing labor costs and ensuring every meter of razor barbed wire meets international standards. Whether you need to secure a remote mine site or build a high-security perimeter, our solution delivers reliability and efficiency.
At the core of this machine is a programmable logic controller (PLC) that orchestrates all production parameters—from wire feeding and twisting to blade punching and cutting. This eliminates manual errors and increases throughput by up to 40%. The machine is built with heavy-duty steel frames and hardened dies, ensuring longevity even under continuous operation in harsh environments like Chilean mining zones. Key features include:
- PLC Touchscreen Interface: User-friendly HMI for setting blade spacing, wire pitch, and production speed. Real-time monitoring of output and fault diagnostics.
- Servo Motor Drive: High-precision servo motors ensure consistent blade positioning and wire tension, producing uniform razor wire with sharp, clean barbs.
- Automatic Feeding & Coiling System: Reduces manual intervention; the machine can run continuously with automatic wire coil changeover (optional).
- Adjustable Blade Distance: Easily switch between 15 mm, 20 mm, 25 mm, or 30 mm spacing to meet different security levels—perfect for mining perimeter fencing.
- High-Speed Production: Up to 50 meters per minute, capable of producing over 3,000 meters of razor barbed wire daily (8-hour shift).
Technical Specifications
| Parameter | Value |
|---|---|
| PLC Brand | Siemens S7-1200 (optional: Mitsubishi, Delta) |
| Input Voltage | 380V / 50Hz, 3-Phase (customizable to 220V/60Hz) |
| Motor Power | 7.5 kW servo + 2.2 kW feeding motor |
| Wire Diameter Range | 2.5 mm – 4.0 mm (core wire); blade wire: 0.45–0.65 mm |
| Blade Spacing | 15 mm / 20 mm / 25 mm / 30 mm (adjustable on HMI) |
| Production Speed | 30–50 m/min (depending on wire thickness) |
| Machine Weight | Approx. 1,200 kg |
| Overall Dimensions | 3,500×1,500×1,800 mm (L×W×H) |
Advantages for Mining Fencing in Chile
- Corrosion Protection: The machine supports galvanized, PVC coated, or stainless steel wires to withstand Chile’s coastal and desert climates—extending fence life by years.
- High Tensile Strength: Tight twisting mechanism ensures each razor strand can endure impact from rocks or vehicle collisions in mining environments.
- Low Maintenance: All bearings and gears are sealed and lubricated automatically; PLC self-diagnosis alerts operators before failures.
- Quick Setup: Pre-programmed recipes for common mining fence dimensions (e.g., 2m height, 1.5m roll width) reduce changeover time to under 5 minutes.
- Safety Compliance: Emergency stop buttons, light curtains, and overload protection conform to international safety standards (optional CE certification available upon request).
Why Choose Hebei Jinlongyu? We have been serving the global fencing industry for over a decade, with active partnerships in Chile, Peru, and South Africa. Our factory in Hengshui is ISO 9001 managed, and every machine undergoes rigorous testing before shipment from Tianjin Port. We offer 24/7 technical support, spare parts inventory, and on-site installation guidance (optional). Our clients in the mining sector report up to 30% reduction in production costs and 25% increase in fencing durability after switching to our PLC-controlled machines. Invest in a machine that grows with your business—contact us today for a customized quote!
Frequently Asked Questions
-
Q: Can this machine produce razor barbed wire for anti-climb mining fences?
A: Yes, the adjustable blade spacing (down to 15 mm) and high-tension twisting make it ideal for high-security mining perimeters. The machine can also produce concertina coils if equipped with an optional coiling attachment. -
Q: What is the minimum order quantity?
A: We accept single machine orders. For bulk purchases (3+ units), we offer volume discounts and faster delivery. -
Q: Do you provide training for operators?
A: Yes, we provide free user manuals and video tutorials. On-site training is available upon request at an additional cost, or our engineers can guide via online call. -
Q: How long does the PLC warranty last?
A: The entire machine carries a 12-month warranty from the date of shipment. The PLC components and servo motors are covered for 24 months by the original manufacturer. -
Q: Can I use locally sourced wires in Chile?
A: Absolutely. The machine accepts standard wire diameters (2.5–4.0 mm) and materials like galvanized iron, stainless steel, or PVC coated, which are commonly available in Chile. -
Q: What is the lead time for delivery to Chile?
A: Standard lead time is 30–45 days after receiving deposit. Shipping from Tianjin to Valparaiso port takes approximately 30–35 days by sea. We can arrange express air freight for urgent spare parts. -
Q: Does the machine support automatic counting and packaging?
A: Yes, the PLC has an integrated counter that can trigger a buzzer when a preset length is reached. An optional automatic coiling and strapping system can be added for turnkey production.
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