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Welded Razor Wire Mesh Making Machine With PLC Control & Auto Feed
Product Spotlights
Automated PLC-controlled machine for high-speed, consistent production of welded razor wire mesh. Features automatic wire & tape feeding, high-frequency welding, and customizable settings for various panel sizes. Reduces labor, minimizes errors, and enhances output for security fencing manufacturers.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
PLC with Touchscreen Interface
Operation Mode:
Automatic Feeding & Welding
Mesh Type:
Welded Razor/Barbed Wire Mesh
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
PLC with Touchscreen Interface
Operation Mode
Automatic Feeding & Welding
Mesh Type
Welded Razor/Barbed Wire Mesh
Power Source
Customizable (Electric/Three-phase)
Production Capacity
High-speed, customizable output
Machine Frame
Heavy-duty Steel Construction
Application
Security Fence, Prison, Military Zone
Customization
Mesh size, wire diameter, dimensions
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly introduces our advanced Welded Razor Wire Mesh Making Machine with PLC Control & Auto Feed. Engineered for precision and efficiency, this machine is designed to meet the growing global demand for high-security perimeter solutions. With extensive experience serving markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, we understand the critical need for reliable, automated production equipment. Our machine transforms the manufacturing of razor wire mesh, a vital component for prisons, military installations, and high-security facilities, into a streamlined, consistent, and highly productive process.
The core value of this machine lies in its ability to deliver uniform, high-tensile welded mesh panels with integrated razor tape at remarkable speeds. By automating the most complex steps, it significantly reduces labor intensity, minimizes human error, and ensures every panel meets stringent security standards. Whether you are expanding your production capacity or establishing a new security products line, this PLC-controlled machine offers a robust and future-proof solution.
Key Product Features & Technical Advantages:
- Fully Automated PLC Control: The heart of the machine is a programmable logic controller (PLC) with a user-friendly touchscreen interface. Operators can easily set, monitor, and adjust all parameters, ensuring repeatable precision across long production runs.
- Automatic Wire Feeding & Straightening System: Integrated systems automatically feed the core longitudinal wires and the razor tape, straightening them to eliminate kinks and ensure perfect alignment before welding.
- High-Frequency Welding Technology: Employs stable and efficient high-frequency welding to create strong, consistent fusion points between the cross wires (razor tape) and the longitudinal wires, resulting in a rigid mesh structure.
- Customizable Production Output: The machine can be configured to produce mesh in various specifications, making it adaptable to diverse market requirements and customer orders.
- Heavy-Duty Construction: Built with a reinforced steel frame and high-quality components to withstand continuous operation in industrial environments, ensuring long-term durability and minimal maintenance.
- Integrated Cutting & Stacking: An automatic cutting mechanism severs the continuous mesh into precise panel lengths, followed by a stacking system for easy handling and packaging.
Detailed Technical Specifications:
| Parameter | Description / Range |
| Control System | Programmable Logic Controller (PLC) with Touchscreen HMI |
| Wire Feeding | Automatic for both longitudinal wires and razor tape |
| Welding Method | High-Frequency Electric Resistance Welding |
| Mesh Panel Size (Customizable) | Length: Typically 2m-3m; Height: 1m-2.5m (other sizes available upon request) |
| Mesh Aperture | Customizable (e.g., 50mm x 50mm, 75mm x 75mm) |
| Wire Diameter (Core Wires) | Customizable (e.g., 3.0mm - 5.0mm) |
| Razor Tape Type | Compatible with standard BTO-22, CBT-60, or similar razor blade strips |
| Power Requirement | Three-phase industrial power supply (specifications provided upon request) |
| Production Speed | High-speed, dependent on mesh specification |
Benefits for Your Business:
- Enhanced Productivity: Automation drastically increases output compared to semi-automatic methods, allowing you to fulfill large orders efficiently.
- Superior Product Consistency: Every welded joint is identical, producing mesh panels with uniform strength and appearance, which is critical for security applications.
- Reduced Operational Costs: Lower dependency on skilled labor and decreased material waste due to precision control translate into a favorable cost per unit.
- Operational Safety & Simplicity: The automated process minimizes direct worker interaction with moving parts and sharp materials, enhancing workshop safety. The intuitive PLC interface shortens the operator learning curve.
- Market Flexibility: The ability to quickly adjust settings for different mesh sizes and specifications lets you cater to various client needs without costly retooling.
Backed by Hebei Jinlongyu's proven track record of exporting to diverse and demanding regions worldwide—from South America and Africa to Europe and Oceania—this machine is built to international expectations. Our strategic location near Tianjin Port ensures smooth and reliable logistics for your order. We don't just sell a machine; we provide a comprehensive production solution that empowers manufacturers to become leading suppliers in the global security fencing industry. Contact us today to discuss how this PLC-controlled Welded Razor Wire Mesh Making Machine can elevate your production capabilities and profitability.
Frequently Asked Questions (FAQ)
-
Q: What is the main advantage of PLC control in this machine?
A: PLC control ensures automated, precise, and repeatable operation. It allows for easy parameter setting via a touchscreen, stores recipes for different product specs, and reduces the potential for human error, leading to consistent high-quality output. -
Q: Can this machine produce different sizes of razor wire mesh?
A: Yes, it is highly customizable. The panel dimensions (length and height), mesh aperture size, and wire diameters can be adjusted according to your requirements. Our team can provide guidance on standard and custom configurations. -
Q: What type of razor tape is compatible with this welder?
A: The machine is designed to work with common types of razor blade strips used in security fencing, such as BTO-22 and CBT-60. It's advisable to confirm the specific tape specifications you plan to use for optimal compatibility. -
Q: How does the automatic feed system work?
A: The system uses motorized rollers and guides to continuously feed the longitudinal wires and the razor tape from their respective reels into the welding zone. It includes straightening units to ensure the materials are perfectly aligned and flat before welding. -
Q: What is the expected production speed?
A: Production speed is influenced by the chosen mesh specifications (like aperture size and wire gauge). The machine is engineered for high-speed operation, significantly outperforming manual or semi-automatic equipment. Specific speed data can be provided based on your target product parameters. -
Q: What kind of power supply is needed?
A: The machine typically requires a stable three-phase industrial power supply. The exact voltage and power (kW) requirements will be detailed in the technical datasheet provided upon request, based on the final machine configuration. -
Q: Do you provide training and technical support?
A: Yes, we offer comprehensive operational training, usually included with the machine installation. We also provide detailed manuals and ongoing technical support to ensure smooth operation and troubleshooting. -
Q: What are the primary application areas for the mesh produced?
A: The welded razor wire mesh is primarily used in high-security applications, including perimeter fencing for correctional facilities (prisons), military bases, government installations, airports, and critical infrastructure where intrusion deterrence is paramount.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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