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Help CenterWelded Razor Mesh Panel Making Machine, Output 150 Panels Per Hour
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As a specialized manufacturer and exporter of wire mesh processing equipment, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our high-efficiency Welded Razor Mesh Panel Making Machine. Designed for security fencing manufacturers and construction material suppliers, this machine delivers a reliable output of 150 finished panels per hour, transforming raw steel wire into robust razor mesh panels with precision and consistency. Located in Hengshui, Hebei, and shipping globally from Tianjin Port, we serve key markets including South America, Southeast Asia, Africa, and Europe, providing equipment that enhances production capacity and product quality.
This machine is engineered to streamline the entire panel fabrication process. Its core value lies in integrating multiple production stages into a single, automated line, significantly reducing labor intensity, minimizing material waste, and ensuring uniform panel quality. For businesses looking to scale up their security fencing production or enter the razor mesh market, this machine offers a tangible upgrade in both output and operational control.
Key Features and Operational Advantages:
- High-Speed Automated Welding: The machine employs a precision welding system that securely joins steel wires at designated intersections, forming the characteristic razor mesh pattern. This ensures every panel has consistent structural integrity.
- Integrated Panel Forming Unit: After welding, the mesh is automatically guided through a forming station that cuts and bends the edges to create the final panel shape, ready for installation.
- PLC-Based Control System: A central Programmable Logic Controller (PLC) manages the machine's operations, allowing for easy setup of production parameters, monitoring of real-time performance, and quick adjustment for different panel specifications.
- Customizable Production Parameters: Operators can adjust settings for wire diameter, panel width, panel height, and mesh spacing to meet specific client orders or market requirements.
- Robust Construction and Durability: Built with heavy-duty frames and industrial-grade components, the machine is designed for continuous operation in demanding factory environments, ensuring long service life and low maintenance costs.
Technical Specifications and Performance Data:
| Parameter | Specification / Capability |
|---|---|
| Standard Production Output | 150 panels per hour |
| Typical Panel Width Range | Customizable from 1m to 2.5m |
| Typical Panel Height Range | Customizable from 1m to 3m |
| Applicable Wire Diameter | Common range: 3mm to 6mm (customizable) |
| Primary Power Requirement | Standard industrial 3-phase power (specific voltage available upon request) |
| Control Interface | Touchscreen PLC panel with user-friendly menu |
| Machine Footprint (approx.) | Length: 12m, Width: 4m (layout customizable) |
| Core Function Modules | Wire feeding & straightening, automated welding, mesh forming, panel cutting & finishing |
Benefits for Your Business:
- Increased Production Capacity: The 150 panels/hour output allows you to fulfill larger contracts and meet tight deadlines, directly boosting your sales potential.
- Consistent Product Quality: Automated processes eliminate human error variations, ensuring every razor mesh panel meets the same high standard of strength and appearance.
- Reduced Operational Costs: Automation lowers the required labor per panel, and precise control minimizes wire waste, improving your overall profit margins.
- Production Flexibility: The ability to customize panel dimensions and wire specifications lets you serve diverse market segments, from residential security to high-security industrial sites.
- Competitive Market Positioning: Equipping your factory with this efficient machine enables you to offer competitive pricing and reliable supply, strengthening your position against competitors.
Hebei Jinlongyu's experience in exporting to diverse international markets—from South America and Southeast Asia to Africa, Oceania, and across Europe—demonstrates our understanding of global equipment standards and client needs. Our machines are designed to perform reliably in various industrial settings. Shipping from the major Tianjin Port ensures efficient logistics for our international clients. Investing in this Welded Razor Mesh Panel Making Machine is not just about buying equipment; it's about acquiring a production solution that enhances your efficiency, quality, and scalability. We encourage you to contact us for detailed technical discussions, customized configuration options, and to see how this machine can become the core of your expanded fencing production line.
Frequently Asked Questions (FAQ):
1. What is the primary material this machine works with?
The machine is designed to process steel wire, which is the standard material for razor mesh. The wire diameter can typically be adjusted within a range, commonly between 3mm to 6mm, to suit different security grades and customer specifications.
2. Can the machine produce panels in non-standard sizes?
Yes, the machine offers high flexibility. The panel width and height are customizable parameters set via the PLC control system. You can produce panels tailored to specific project requirements, outside of standard dimensions.
3. How is the machine's output of "150 panels per hour" defined?
This output rate is based on producing panels of a standard, moderate size under continuous operation. The actual output can vary slightly depending on the specific panel dimensions, wire thickness, and mesh pattern complexity configured for a production run.
4. What level of operator training is required?
The machine is designed with an intuitive PLC touchscreen interface. Basic training for setting parameters, starting/stopping the line, and performing routine monitoring is sufficient for operators. We provide operational manuals and can offer guidance on initial setup.
5. Does the machine include quality control features?
The automated welding and forming processes are inherently quality-control measures, ensuring consistency. While the machine focuses on production, the uniform output it creates allows for easier visual or manual inspection of the final panels.
6. What are the main power requirements for installation?
The machine requires a standard industrial three-phase power supply. The exact voltage and current specifications can be provided based on your factory's local power grid standards to ensure proper compatibility.
7. Can the production line be expanded or integrated with other equipment?
The machine's design allows for integration with optional upstream equipment like automated wire coil feeders or downstream systems like panel stacking or packaging units, enabling a more complete automated production line.
8. What kind of maintenance schedule is recommended?
Regular maintenance involves checking and cleaning key components like welding heads, guides, and cutting blades. A preventive maintenance schedule is provided, focusing on lubrication and inspection of mechanical parts to ensure long-term reliability.
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