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Galvanized Steel Double Strand Barbed Wire Manufacturing Line With Mill Test Report
Product Spotlights
Integrated production line for double strand barbed wire with in-line hot-dip galvanizing, ensuring complete corrosion protection. Automated from payoff to coiling for high efficiency and consistent quality. Includes Mill Test Reports for material traceability. Customizable for wire gauge, barb spacing, and twist type to meet specific market requirements.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
High-strength steel components
Product Type:
Double strand barbed wire manufacturing line
Coating Process:
Hot-dip galvanizing system
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
High-strength steel components
Product Type
Double strand barbed wire manufacturing line
Coating Process
Hot-dip galvanizing system
Strand Configuration
Double wire twisting and barbing
Output Capacity
Customizable based on wire gauge and speed
Control System
Programmable Logic Controller (PLC)
Power Supply
Available upon request (e.g., 380V/50Hz)
Application
Security fencing, perimeter protection, agricultural use
Documentation
Mill Test Report (MTR) provided
Customization
Line speed and wire diameter specifications customizable
As a specialized manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to present our advanced Galvanized Steel Double Strand Barbed Wire Manufacturing Line. Engineered for reliability and high-volume production, this integrated line is designed to transform raw wire into high-quality, corrosion-resistant barbed wire, complete with verifiable Mill Test Reports for material traceability and quality assurance. We understand the critical need for durable perimeter security solutions in markets worldwide, and our equipment is built to deliver consistent performance, helping our clients establish or expand their wire product manufacturing capabilities with confidence.
This comprehensive manufacturing line represents a significant investment in automated wire processing technology. It is engineered to handle the entire production sequence from wire payoff to the final coiling of the finished barbed wire. The integration of a hot-dip galvanizing process ensures the final product offers superior protection against rust and environmental degradation, making it suitable for long-term outdoor applications in security, agriculture, and industrial fencing.
Core System Components and Process Flow:
- Wire Payoff and Straightening Unit: Equipped with multiple spool holders and a precision straightening mechanism to ensure a smooth, kink-free feed of the base wire into the production line.
- Pre-heating and Cleaning Stage: Prepares the wire surface by removing oils and contaminants, which is crucial for achieving optimal adhesion during the galvanizing process.
- Hot-Dip Galvanizing Bath: The heart of the corrosion protection system. The wire is submerged in a molten zinc bath, creating a metallurgical bond that forms a robust, long-lasting protective coating.
- Double Strand Twisting and Barbing Machine: The core forming unit. It precisely twists two galvanized wires together while simultaneously attaching and wrapping the sharp barbs at controlled intervals.
- Cooling and Tension Control System: Manages the wire temperature and maintains consistent tension throughout the line to ensure product uniformity and prevent deformation.
- Automatic Coiling and Packaging Station: Winds the finished barbed wire into uniform, tight coils of specified length and weight, ready for palletizing and shipment.
- Centralized PLC Control Panel: Allows for easy monitoring and adjustment of line speed, barb spacing, twisting parameters, and temperature controls from a single interface.
Key Technical Advantages and Operational Benefits:
- Enhanced Product Durability: The in-line galvanizing process is far superior to post-production galvanizing, providing a uniform zinc coating that significantly extends the service life of the barbed wire in harsh climates.
- High Production Efficiency: Automated processes from wire feeding to coiling minimize manual intervention, enabling continuous operation and maximizing output to meet large-scale order demands.
- Superior Product Consistency: Precision servo motors and digital controls ensure consistent barb spacing, twist tightness, and wire tension, resulting in a professional-grade product batch after batch.
- Material Integrity and Traceability: The provision of a Mill Test Report with each production run offers documented proof of the base wire's chemical composition and mechanical properties, building trust with end-buyers and simplifying compliance for contractors.
- Reduced Operational Costs: Integrated design reduces floor space requirements and energy consumption per unit produced compared to standalone machines. The durability of the output product also leads to fewer customer complaints and returns.
- Flexibility and Customization: The line can be configured to produce barbed wire with different wire gauges (e.g., 12#-14#), barb lengths, and twist types (traditional or reverse twist). Line speed is adjustable to balance output with quality requirements.
Typical Technical Specifications Overview:
The following table outlines common configurables for the manufacturing line. Final specifications are determined based on client requirements.
| Parameter | Description / Range |
| Base Wire Diameter | 2.0 mm - 2.8 mm (12# - 14#) |
| Barb Wire Diameter | 1.6 mm - 2.0 mm |
| Barb Spacing | 75 mm - 125 mm (adjustable) |
| Line Speed | 30 - 80 meters per minute (variable) |
| Zinc Coating Weight | Standard or heavy coating available |
| Finished Coil Weight | Customizable (e.g., 25kg, 50kg) |
| Control System | PLC with touch-screen HMI |
Frequently Asked Questions (FAQ):
-
Q: What is the primary advantage of an in-line galvanizing process compared to buying galvanized wire and then barbing it?
A: In-line galvanizing ensures the zinc coating is applied uniformly to the finished twisted strand and barbs. If you barb pre-galvanized wire, the process cuts and exposes the steel core at the barb points, creating potential rust initiation sites. Our process coats the complete product, including barbs, for total corrosion protection. -
Q: Can this line produce different styles of barbed wire, like reverse twist?
A: Yes, the twisting mechanism can typically be configured for both traditional (one wire straight, one wrapping) and reverse twist (both wires wrapping around each other) styles. Please specify your requirement during inquiry. -
Q: What does the Mill Test Report (MTR) include, and why is it important?
A> The MTR is a certificate from the steel mill that details the chemical analysis (carbon, manganese content, etc.) and mechanical properties (tensile strength, elongation) of the base wire used. It provides verifiable quality data, which is crucial for projects with material specifications and builds trust with your customers. -
Q: What is the typical lead time for manufacturing and delivering this equipment?
A: Lead time depends on the level of customization and current production schedule. Generally, it ranges from 60 to 90 days after order confirmation and receipt of deposit. A more precise timeline will be provided with your formal quotation. -
Q: Do you provide installation supervision and operator training?
A> Yes, we offer optional technical services, including派遣 engineers for installation guidance, commissioning, and comprehensive training for your operators and maintenance staff on-site. -
Q: What kind of after-sales support is available?
A: We provide a standard warranty on machinery and offer ongoing technical support via email, phone, and video call. Critical spare parts are available for supply to ensure minimal downtime. -
Q: How is the power consumption of the full line?
A: Total power consumption varies with line configuration and speed. We will provide a detailed power requirement list (for motors, heaters, etc.) based on your finalized specifications to help you plan your electrical infrastructure. -
Q: Can the line handle high-carbon steel wire for extra high-tensile barbed wire?
A: The line is built to handle standard and medium-high carbon steel wires commonly used for barbed wire. For very high-tensile specialty wires, we recommend discussing the specific material properties with our engineers to confirm machine compatibility.
Backed by our strategic location in China's industrial heartland and extensive logistics experience shipping from Tianjin Port, Hebei Jinlongyu is positioned to reliably serve a global clientele, from South America to Western Europe. Our equipment is engineered not just as a collection of machines, but as a complete, value-adding production solution. By investing in this line, you are securing the capability to produce a premium, documented barbed wire product that stands up to market demands. We invite you to contact us for a detailed quotation and technical discussion to configure a line that will become the reliable cornerstone of your wire product business.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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