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As a leading manufacturer and exporter based in Hengshui, Hebei, with direct access to Tianjin Port for efficient global logistics, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced High-Speed Barbed Wire Coiling Machine. Engineered specifically for the demanding needs of electro galvanized wire processing, this machine is a cornerstone for businesses aiming to enhance their barbed wire production efficiency, reduce labor costs, and ensure consistent, high-quality coil output. Our extensive experience in serving diverse markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe has informed the robust and adaptable design of this equipment, making it a reliable partner for your wire manufacturing operations.
This machine is designed to seamlessly integrate into your existing barbed wire production line, automating the final coiling stage with precision and speed.
- High-Speed Automated Operation: The core of this machine is its ability to coil wire at significantly higher speeds compared to manual or semi-automatic methods. This is achieved through a synchronized system of feed rollers, a precision winding head, and a programmable logic controller (PLC). The PLC allows operators to set parameters like coil diameter, number of turns, and tension, ensuring every coil meets exact specifications batch after batch.
- Optimized for Electro Galvanized Wire: We understand that processing electro galvanized wire requires careful handling to prevent damage to the zinc coating, which is crucial for corrosion resistance. Our coiling machine features specially designed guides and tension control systems that minimize surface scratching and abrasion, preserving the integrity and aesthetic quality of the galvanized finish.
- Robust and Durable Construction: Built with a high-strength steel frame and industrial-grade components, this machine is engineered for continuous operation in industrial environments. Key wear parts are made from hardened materials to extend service life and reduce maintenance downtime.
- Customizable Coil Specifications: We recognize that different markets and applications require different coil sizes and weights. Our machine is highly customizable. The winding mechanism and supporting fixtures can be adjusted or tailored to produce coils of various diameters and weights according to your specific requirements.
- User-Friendly Interface & Safety: Operation is simplified through a clear human-machine interface (HMI) panel. All major functions, speed settings, and fault diagnostics are accessible here. The machine incorporates multiple safety features, including emergency stop buttons, protective guarding, and electrical safety interlocks to protect operators.
Below is a summary of typical technical specifications. Please note that specific values can be customized based on your wire gauge and production needs.
| Parameter | Specification / Description |
|---|---|
| Suitable Wire Diameter Range | Customizable (e.g., commonly for 1.5mm - 3.5mm electro galvanized wire) |
| Coiling Speed | High-speed, adjustable via PLC |
| Coil Diameter Range | Customizable (e.g., 300mm - 600mm or as requested) |
| Coil Weight Capacity | Customizable per coil |
| Power Requirement | 3-Phase electric motor (power rating customizable) |
| Control System | PLC with touch-screen HMI |
| Primary Function | Automatic coiling, tension control, counting |
The advantages of integrating our High-Speed Barbed Wire Coiling Machine into your facility are clear:
- Substantial Labor Cost Reduction: Automating the coiling process eliminates the need for multiple manual laborers, translating directly into lower operational expenses.
- Enhanced Production Output: The high-speed capability allows you to produce more coils per shift, increasing your overall factory throughput and meeting larger order demands.
- Superior Product Consistency: Every coil is uniform in shape, tightness, and size, enhancing your brand reputation for quality and making handling, storage, and transportation for your customers more efficient.
- Reduced Material Waste: Precise tension control and automated cutting minimize wire waste during the coiling process, improving your material yield.
- Improved Worker Safety: By automating a physically demanding and potentially hazardous task, you create a safer working environment.
Our commitment to quality and customer satisfaction is reflected in our global reach. Hebei Jinlongyu has successfully supplied reliable industrial machinery to clients in diverse regions including South America, Southeast Asia, Africa, Oceania, the Middle East, and across Europe. This widespread acceptance underscores the machine's adaptability to different operational standards and environments. Sourced directly from our manufacturing base in China's industrial heartland and shipped via the strategic Tianjin Port, we ensure competitive pricing and reliable delivery schedules. Investing in this high-speed coiling machine is not just an equipment purchase; it's a strategic upgrade to modernize your production line, boost your competitiveness, and secure consistent quality for your barbed wire products. Contact us today to discuss your specific requirements and receive a tailored solution.
Frequently Asked Questions (FAQ)
Q1: What types of wire can this machine handle besides electro galvanized wire?
A: While optimized for electro galvanized wire, this coiling machine is also suitable for processing mild steel wire, annealed wire, and other types of ferrous wire within its specified diameter range. The tension system can be adjusted accordingly.
Q2: Can the machine be adjusted for different coil weights and diameters?
A: Yes, customization is a key feature. The winding head, mandrel, and programming parameters can be modified to accommodate a wide range of coil diameters and target weights as per your production needs.
Q3: How does the machine protect the galvanized coating on the wire?
A: It uses polished and sometimes coated guide rollers, precise tension control to avoid over-stretching, and a smooth winding path to minimize friction and prevent scratching the zinc surface.
Q4: What is the expected output speed (coils per hour) of this machine?
A: The actual output speed depends on the wire diameter, coil size, and set parameters. It operates at a high speed significantly faster than manual coiling. Specific cycle time estimates can be provided based on your desired coil specifications.
Q5: What kind of training or technical support is provided with the machine?
A: We provide detailed operation manuals, wiring diagrams, and can offer remote guidance via video call. For larger orders, on-site installation and training services may be available upon request.
Q6: How reliable is the machine for continuous, 24/7 operation?
A: The machine is built with industrial durability in mind, using robust components and a stable frame. It is designed for sustained operation in a production environment, though recommended maintenance schedules should be followed for optimal longevity.
Q7: What are the main power and space requirements for installation?
A: It requires a standard 3-phase electrical supply (voltage customizable), compressed air for certain functions (if equipped), and sufficient floor space around it for operation and material handling. Detailed layout and utility requirements will be provided before purchase.
Q8: Do you offer spare parts and what is the lead time for delivery?
A: Yes, we maintain a stock of commonly used spare parts. Lead times for machines and parts are efficient, especially with shipment arranged through Tianjin Port. Specific delivery timelines can be confirmed upon order.
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