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Home > Manufacturing & Processing Machinery > Metallic Processing Machinery > Metal Straightening Machinery > Automatic Razor Wire Making Machine Line With PLC & Servo Drive System

Automatic Razor Wire Making Machine Line With PLC & Servo Drive System

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Product Spotlights

This fully automatic production line integrates PLC control and servo drives for precise, high-speed razor wire manufacturing. It ensures uniform blade spacing, reduces labor costs, and handles various wire materials. Built for durability and 24/7 operation, it boosts output and quality for security fencing producers worldwide.

Negotiable MOQ: 1 Unit (Price negotiable depending on order volume and customization)

Key Specifications

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Control System:

PLC & Servo Drive

Operation Mode:

Fully Automatic

Applicable Wire Material:

Galvanized Steel Wire, Stainless Steel Wire

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Hebei Jinlongyu Import And Export Trade Co., Ltd.

1Yr

Payment & Shipping

Payment Methods:

Port of Shipment:

China

Delivery Detail:

Delivery time depends on order quantity.

Product Details
Company Profile
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Control System PLC & Servo Drive

Operation Mode Fully Automatic

Applicable Wire Material Galvanized Steel Wire, Stainless Steel Wire

Wire Diameter Range 1.8mm - 3.0mm

Production Speed Customizable

Main Application Security Fence, Prison, Military Zone

Machine Frame Material High-Strength Steel

Power Supply 380V/50Hz or Customizable

As a professional manufacturer and exporter, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to introduce our advanced Automatic Razor Wire Making Machine Line with PLC & Servo Drive System. Engineered for precision and efficiency, this production line is designed to meet the high-volume demands of security fencing manufacturers worldwide, delivering consistent, high-quality razor tape with minimal operator intervention. Our commitment to innovation and robust construction ensures that our machines are reliable partners for businesses in South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe.

This integrated line represents a significant leap in wire mesh manufacturing technology. By combining programmable logic control (PLC) with precise servo drive systems, we offer unparalleled control over the production process, resulting in superior product uniformity and reduced material waste. From our strategic location in Hengshui, Hebei, with convenient shipping via Tianjin Port, we supply durable industrial machinery built to withstand rigorous continuous operation.

Core Features & Technical Advantages:

Fully Automated Operation: The entire process, from wire feeding and forming to twisting and cutting, is automated. This drastically reduces labor costs, minimizes human error, and ensures a safer working environment.
Intelligent PLC Control System: The user-friendly PLC interface allows for easy parameter setting, including pitch length, twist count, and production speed. Different product specifications can be stored and recalled instantly, enabling quick changeovers.
High-Precision Servo Drive System: Servo motors provide exact control over wire feeding and twisting motions. This guarantees consistent blade spacing, sharp barb formation, and uniform tension throughout the razor tape coil.
Robust Construction: The machine frame is fabricated from high-strength steel, and critical components like forming heads and guide rollers are made from hardened materials for extended service life under heavy-duty cycles.
Versatile Material Compatibility: The line is designed to handle various high-tensile wires, including galvanized steel wire and stainless steel wire, with a typical diameter range of 1.8mm to 3.0mm, catering to different market requirements.
High Efficiency & Output: Engineered for continuous 24/7 operation, this line maximizes productivity. The production speed is adjustable to balance output with quality, making it suitable for both large-scale projects and specialized orders.

Technical Specifications Overview:

Parameter	Specification
Applicable Wire Diameter	1.8 mm - 3.0 mm
Control System	PLC & Servo Drive
Forming Method	Automatic Rolling & Twisting
Power Requirement	380V, 50Hz (Customizable)
Operation Mode	Fully Automatic
Main Application	Concertina Razor Wire, Barbed Tape

Benefits for Your Business:

Enhanced Product Quality: Consistent precision leads to razor wire with uniform blade spacing and sharpness, which is critical for effective security performance.
Reduced Operational Costs: Automation lowers dependency on skilled labor and increases material yield, directly improving your profit margins.
Increased Production Capacity: Meet large and urgent orders reliably, helping you expand your market share and client base.
Improved Flexibility: Quick adjustment between different product specifications allows you to cater to diverse client needs without significant downtime.
Long-Term Investment: The durable design ensures low maintenance costs and a long operational lifespan, providing a strong return on investment.

Hebei Jinlongyu has established a strong global footprint, supplying reliable machinery to markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our experience in navigating international logistics, with Tianjin Port as our primary shipment hub, ensures smooth and timely delivery. We understand the critical need for dependable security fencing production equipment. Choosing our Automatic Razor Wire Making Machine Line means investing in a solution that combines advanced automation, proven durability, and manufacturer-backed reliability. Contact us today to discuss how this line can optimize your production and strengthen your competitive edge.

Frequently Asked Questions (FAQ):

What is the main advantage of the PLC and Servo Drive system in this machine?
The PLC provides centralized, programmable control for easy operation and recipe management, while the Servo Drives offer precise motion control. This combination ensures repeatable accuracy in blade formation and spacing, leading to consistent, high-quality razor wire with minimal waste.
Can this machine produce different types of razor wire?
Yes. The machine is highly versatile. By adjusting parameters on the PLC panel, it can produce various types of concertina (coiled) razor wire with different blade spacings, coil diameters, and twist styles to meet specific security standards.
What kind of wire raw material is required?
The line is designed for high-carbon steel wire, typically galvanized or stainless steel, with a diameter range of 1.8mm to 3.0mm. The specific grade and coating can be chosen based on the desired final product's corrosion resistance and strength.
How many operators are needed to run this production line?
Due to its fully automatic design, the line typically requires only 1-2 operators for monitoring, loading raw material coils, and handling the finished product, significantly reducing labor requirements.
What is the expected production speed?
Production speed is adjustable and depends on the wire diameter and the complexity of the razor wire design (e.g., blade spacing). Specific speed metrics can be provided based on your target product specifications.
Do you provide installation guidance and training?
Comprehensive installation manuals, wiring diagrams, and operational guides are provided. We also offer optional on-site installation supervision and operator training services to ensure a smooth startup.
What about after-sales service and spare parts?
We maintain a stock of critical spare parts and provide detailed technical support. Remote assistance is available, and our service team can help troubleshoot operational issues promptly.
Can the machine power supply be adapted for my country?
Yes. While the standard configuration is for 380V/50Hz, the electrical system can be customized to suit different power supply standards (e.g., 440V/60Hz) available upon request during the ordering process.