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PLC Controlled Razor Wire Line: 3-Phase Power, IP54 Enclosure, Mill Test Report
Product Spotlights
Automated razor wire production line with PLC control for precise, consistent output. Features IP54-rated enclosure for durability in harsh environments and operates on robust 3-phase power. Includes a Mill Test Report for verified quality. Ideal for scaling production of security and agricultural wire with reduced labor and waste.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
PLC (Programmable Logic Controller)
Power Supply:
3-Phase Industrial Power
Enclosure Protection Rating:
IP54
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
PLC (Programmable Logic Controller)
Power Supply
3-Phase Industrial Power
Enclosure Protection Rating
IP54
Quality Documentation
Mill Test Report Provided
Primary Application
Razor/Barbed Wire Manufacturing
Operation Mode
Fully Automatic
Core Function
Wire Drawing, Stranding, Barb Forming
Suitable Wire Material
Galvanized Steel Wire, PVC Coated Wire
As a leading manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and efficient industrial wire processing solutions. Our PLC Controlled Razor Wire Production Line represents the culmination of engineering expertise aimed at transforming raw wire into high-quality razor or barbed wire with precision, speed, and reliability. Engineered for demanding production environments, this line integrates advanced automation to ensure consistent output, reduce labor intensity, and maximize operational efficiency for wire manufacturers worldwide.
Core Advantages and Operational Benefits:
- Enhanced Production Consistency: The PLC system guarantees repeatable and precise control over the entire wire forming process, from pay-off to final coiling, minimizing human error and product variation.
- Robust Construction for Harsh Environments: Featuring an IP54-rated enclosure, the electrical components are protected against dust ingress and water splashes, ensuring stable operation even in challenging workshop conditions.
- Powerful and Stable Drive: The 3-phase power supply provides the necessary torque and smooth operation for high-tension wire drawing and forming processes, supporting continuous, high-volume production runs.
- Simplified Operation and Maintenance: The user-friendly PLC interface allows for easy parameter setting, process monitoring, and fault diagnosis, reducing downtime and technical skill requirements for operators.
- Verifiable Quality Assurance: Each line is accompanied by a comprehensive Mill Test Report, documenting key performance metrics and material checks, providing you with transparent quality verification and peace of mind.
Technical Specifications and Configuration Overview:
The production line is a fully integrated system designed for sequential operation. Below is a summary of its key technical parameters and typical configuration:
| Parameter Category | Specification / Description |
| Control Core | Industrial-grade Programmable Logic Controller (PLC) with Touch Screen HMI |
| Electrical Protection | Main Control Cabinet with IP54 Protection Rating |
| Power Requirements | 3-Phase AC Power Supply (Voltage customizable, e.g., 380V/50Hz or 440V/60Hz) |
| Typical Process Stages | Wire Pay-off, Straightening, Barb Forming & Wrapping, Twisting, Final Coiling |
| Suitable Input Wire Diameter | Range available (e.g., 1.8mm - 2.8mm), customizable upon request |
| Final Product Type | Single/Double Strand Razor Wire, Conventional Barbed Wire |
| Production Speed | Adjustable via PLC, optimized for balance of speed and quality |
| Coiling Mechanism | Automatic coiler with adjustable coil diameter and length |
How This Line Benefits Your Business:
- Scalable Output: Automate your razor wire production to meet growing market demands in security fencing, agriculture, and perimeter protection without proportionally increasing your workforce.
- Reduced Operational Costs: Achieve significant savings on labor and minimize material waste through precise, automated control of the wire forming and twisting process.
- Competitive Product Quality: Produce razor wire with uniform barb spacing, consistent tension, and neat coiling, enhancing your brand reputation and meeting strict customer specifications.
- Operational Flexibility: The PLC allows for quick changeovers between different wire gauges or product types (e.g., switching from single to double strand), increasing your responsiveness to diverse orders.
- Lower Maintenance Downtime: The rugged IP54 design protects sensitive electronics from workshop dust and moisture, leading to fewer electrical failures and higher overall equipment effectiveness.
Trust in a partner with a proven global footprint. Hebei Jinlongyu leverages its strategic location near Tianjin Port to ensure efficient logistics for our clients across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our deep understanding of diverse market requirements, from domestic to international, is built into this reliable production line. We back our machinery with transparent quality documentation, giving you verifiable confidence in your investment. Choose this PLC Controlled Razor Wire Line to modernize your manufacturing, enhance your product consistency, and strengthen your position in the competitive wire products market. Contact us today to discuss your specific production needs and receive a detailed proposal.
Frequently Asked Questions (FAQs)
-
What is the main advantage of PLC control in a razor wire machine?
PLC control automates the entire sequence, ensuring precise barb placement, consistent twisting tension, and uniform coiling. It allows for easy parameter adjustments via a touchscreen, stores recipes for different products, and provides diagnostic alerts, significantly reducing operator skill dependency and human error. -
Why is an IP54 enclosure important for this equipment?
Wire manufacturing workshops often contain conductive metal dust and may have humidity. The IP54 rating means the electrical cabinet is protected against dust that could harm components and against water splashes from any direction, ensuring the control system's reliability and longevity in industrial environments. -
Can this line handle different types of wire, like galvanized or PVC-coated?
Yes, the line is designed to process various types of steel wire commonly used for razor wire, including galvanized and PVC-coated wires. The tension control and forming tools can be adjusted or specified to suit the specific coating and hardness of the input material. -
What does the 'Mill Test Report' include, and why is it provided?
The Mill Test Report (MTR) is a quality certificate for the key components and materials used in the assembly of the production line, such as the steel for frames and major gears. It provides chemical and physical property data, verifying that the machinery is built from materials that meet stated specifications, ensuring durability and performance. -
Is the 3-phase power requirement flexible for different countries?
The core design is for 3-phase industrial power. The specific voltage and frequency (e.g., 380V/50Hz, 440V/60Hz) can be customized according to the standard in your country or region. It is crucial to specify your local power grid specifications when inquiring. -
What is the typical production output speed of this line?
The production speed is adjustable through the PLC and depends on factors like wire diameter, barb spacing, and the number of strands. We optimize the line for a balance between high speed and maintaining superior product quality. Specific speed ranges can be provided based on your target product specifications. -
Does the line come with installation and training support?
Detailed installation manuals and operational guides are provided. For comprehensive support, on-site installation supervision and operator training services are available as optional add-ons to ensure a smooth commissioning process for your team. -
Can the machine produce different barb spacings and coil sizes?
Absolutely. The barb spacing is controlled by the PLC and mechanical settings, allowing for customization. The automatic coiling unit is also adjustable to produce coils of various diameters and lengths to meet your packaging and shipping requirements.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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