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PVC Coated Barbed Wire Manufacturing Equipment With PLC Control & Automatic Tension Adjustment
Product Spotlights
Automated barbed wire production line featuring intelligent PLC control for precise operation and an automatic tension system for consistent quality. Integrates PVC coating for corrosion-resistant output, enhancing product durability. Designed for high efficiency, reduced labor, and easy operation with customizable settings to meet various market specifications.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
PLC with HMI Touch Screen
Tension Control:
Automatic Adjustment System
Wire Coating:
PVC Coating Application
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
PLC with HMI Touch Screen
Tension Control
Automatic Adjustment System
Wire Coating
PVC Coating Application
Production Speed
Customizable, High Efficiency
Equipment Type
Complete Manufacturing Line
Application
Security Fencing Wire Production
Power Supply
Standard Industrial Voltage
Core Function
Barbed Wire Forming & Coating
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and intelligent manufacturing solutions for the global wire and fencing industry. Our PVC Coated Barbed Wire Manufacturing Equipment with PLC Control & Automatic Tension Adjustment represents a significant leap forward in production technology. Designed for efficiency, consistency, and ease of operation, this equipment empowers businesses to produce high-quality barbed wire with a durable PVC coating, meeting the stringent demands of security fencing applications worldwide. We understand the critical need for reliable production assets, and our machinery is engineered to deliver just that, combining advanced automation with proven mechanical design.
This equipment is a comprehensive solution that transforms raw wire into finished PVC-coated barbed wire in a continuous, automated process. The integration of a Programmable Logic Controller (PLC) is the heart of the system, bringing precision and flexibility to the production floor.
- Intelligent PLC Control System: The central PLC, coupled with a user-friendly Human-Machine Interface (HMI) touch screen, allows for precise control over all machine parameters. Operators can easily set, monitor, and adjust production speed, wire feed, coating temperature, and barb-forming frequency. The system supports multiple recipe storage for different product specifications, enabling quick changeovers and minimizing downtime.
- Automatic Tension Adjustment: Consistent wire tension is paramount for producing uniform barbed wire and ensuring a smooth coating application. Our equipment features an advanced closed-loop tension control system that automatically monitors and adjusts tension in real-time throughout the drawing, barb-forming, and coating stages. This eliminates manual intervention, reduces wire breakage, and guarantees a flawless final product.
- Integrated PVC Coating Process: The line includes a dedicated coating unit that applies a uniform layer of PVC (Polyvinyl Chloride) onto the galvanized or plain steel wire. The system typically comprises a pre-heating stage, a fluidized bed or extrusion coating module, and a cooling zone. This results in a wire that is not only sharp and effective as a barrier but also highly resistant to corrosion, weathering, and UV degradation, extending the fence's lifespan significantly.
- High-Speed Barb Forming Mechanism: The core barb-forming station is engineered for high-speed, precise operation. It consistently creates sharp, well-defined barbs at regular intervals along the line wires. The mechanism is built for durability to withstand continuous operation in demanding industrial environments.
- Robust Construction & Safety Features: Built with heavy-duty steel frames and industrial-grade components, the equipment is designed for longevity and minimal maintenance. Safety is integrated with emergency stop buttons, protective guards, and fault alarm systems managed by the PLC, ensuring a safe working environment for operators.
The technical specifications below outline the core capabilities of our standard equipment model. Custom configurations are available to meet specific output or product requirements.
| Parameter | Specification / Description |
|---|---|
| Control System | PLC with Color Touch Screen HMI |
| Tension Control | Automatic, Closed-Loop System |
| Coating Type | PVC (Polyvinyl Chloride) |
| Wire Input Range | Customizable (e.g., 1.8mm - 3.0mm Galvanized Wire) |
| Production Speed | Adjustable, Optimized for High Output |
| Power Requirements | 3-Phase Industrial Power Supply |
| Main Functions | Wire Pay-off, Straightening, Barb Forming, PVC Coating, Cooling, Take-up |
Choosing our equipment translates into tangible benefits for your business:
- Enhanced Product Quality: Automatic tension control and precise PLC management ensure every meter of barbed wire meets consistent quality standards, with uniform barbs and a smooth, durable PVC coat.
- Increased Production Efficiency: The automated line significantly reduces labor dependency and increases output speed compared to semi-automatic methods, boosting your overall productivity.
- Reduced Operational Costs: Minimized wire waste due to breakage, lower energy consumption through optimized processes, and decreased downtime contribute to a healthier bottom line.
- Operational Simplicity & Flexibility: The intuitive HMI allows for easy operation and quick training. Stored recipes enable fast switching between different barbed wire specifications (barb spacing, wire gauge, coating color).
Backed by Hebei Jinlongyu's extensive experience in serving a diverse global clientele across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, our equipment is proven in various market conditions. Shipping conveniently from Tianjin Port, we ensure a smooth logistics process. This machinery is not just a purchase; it's an investment in modernizing your production, enhancing your product's market competitiveness, and securing long-term reliability for your fencing wire output. We invite you to contact us for a detailed quotation or to discuss how we can customize this solution to fit your specific manufacturing goals.
Frequently Asked Questions (FAQ)
-
Q: What is the primary advantage of PLC control in this barbed wire machine?
A: PLC control brings automation, precision, and repeatability to the production process. It allows for exact setting of all parameters (speed, tension, temperature), stores multiple product recipes for easy changeovers, and provides diagnostic information, reducing human error and ensuring consistent output quality. -
Q: Can the equipment handle different colors of PVC coating?
A: Yes, the equipment is designed to apply PVC coating. The color of the PVC powder or compound used can be changed according to your requirements, allowing production of barbed wire in standard colors like green, black, or yellow. -
Q: Is the automatic tension adjustment system reliable?
A: Absolutely. It uses sensors and feedback loops to continuously monitor wire tension. The PLC instantly adjusts the drive mechanisms to maintain a preset tension value, which is crucial for preventing wire deformation, ensuring even coating, and minimizing breaks. -
Q: What kind of training or technical support is provided with the equipment?
A: We provide comprehensive operational manuals, video guides, and online/onsite installation and training support. Our technical team is available for remote assistance to ensure your operators are confident in running and maintaining the machine. -
Q: What is the typical production output (meters per hour) of this machine?
A: The output depends on the wire gauge, barb spacing, and coating thickness. Specific output rates are customizable. We design the line to operate at optimized speeds that balance high productivity with consistent quality, and we can provide expected output figures based on your target product specifications. -
Q: Can this production line be integrated with existing wire drawing or galvanizing lines?
A: Yes, the equipment can be designed as a standalone line or integrated into a larger wire processing facility. We can customize the entry and exit sections to connect seamlessly with your upstream (wire supply) and downstream (packaging) equipment. -
Q: What are the main power requirements for operating this equipment?
A: The equipment typically requires a stable 3-phase industrial power supply. The exact voltage and power consumption (KVA) depend on the machine's configuration and size, which we will specify in the detailed technical proposal. -
Q: How durable is the machine, and what is the expected maintenance schedule?
A: Constructed with heavy-duty materials for critical components, the machine is built for long-term industrial use. Routine maintenance is straightforward, primarily involving lubrication, cleaning, and inspection of wear parts. We provide a maintenance schedule and a list of recommended spare parts.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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