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As Hebei Jinlongyu Import And Export Trade Co., Ltd., a leading supplier based in the industrial hub of Hengshui, Hebei, we are proud to present our advanced PVC Coated Fencing Wire Production System. This comprehensive line is engineered to transform high-quality steel wire into durable, corrosion-resistant, and visually appealing fencing wire, ready for global markets from South America to Europe. We understand that reliability and verifiable quality are paramount for our B2B clients, which is why every system we provide includes a detailed Mill Test Report (MTR), offering full traceability and peace of mind. Our solution is designed to empower manufacturers to produce a superior product efficiently, meeting the diverse demands of agricultural, security, and residential fencing applications worldwide.
Our PVC Coated Fencing Wire Production System integrates precision engineering with user-friendly operation to deliver consistent, high-output manufacturing. The system is a complete turnkey solution, encompassing every stage from raw wire feeding to the final coiled product.
- Robust Pre-treatment Stage: Ensures optimal adhesion of the PVC coating to the steel core. The process typically includes mechanical descaling and pre-heating, preparing a perfectly clean and active surface for the polymer.
- Advanced Extrusion Technology: The heart of the system features a precision extruder that uniformly applies a layer of PVC compound. We use temperature-controlled zones to ensure the PVC flows evenly, resulting in a smooth, consistent coating thickness without voids or bubbles.
- Efficient Cooling and Curing: Post-extrusion, the coated wire passes through a multi-stage cooling tank. This controlled cooling process is critical for setting the PVC coating properly, enhancing its mechanical properties, gloss, and long-term stability.
- Precision Take-up and Coiling: The final unit winds the finished wire onto spools or coils with consistent tension. Options for automatic coil changing and weighing systems are available to maximize production uptime and packaging efficiency.
The system's advantages translate directly into benefits for your business:
- Enhanced Product Durability: The PVC coating provides excellent resistance to rust, corrosion, UV rays, and harsh weather conditions, significantly extending the fence's service life compared to galvanized wire.
- Superior Aesthetics and Safety: Available in various colors like green, black, or white, the coated wire offers an attractive finish. The smooth PVC surface is also safer to handle, reducing the risk of cuts during installation.
- Production Efficiency and Consistency: With a production speed of up to 200 meters per minute and integrated PLC control, the system ensures high output with minimal variation in coating quality, reducing waste and operational costs.
- Flexibility and Customization: The system can be configured to handle different core wire diameters (e.g., 1.0mm to 4.0mm) and coating thicknesses, allowing you to produce a range of products for different market segments.
Key technical specifications for a standard configuration are summarized below:
| Parameter | Specification |
| Core Wire Input Range | 1.0 - 4.0 mm |
| Coating Thickness Range | 0.2 - 0.8 mm |
| Max. Line Speed | 200 m/min |
| Extruder Screw Diameter | 65 mm (Standard) |
| Cooling Length | 12 - 18 meters |
| Control System | PLC with Touch Screen HMI |
| Power Requirement | ~80-120 kW (Model dependent) |
| Coil Weight Capacity | Up to 500 kg |
With our strategic location near Tianjin Port, Hebei Jinlongyu ensures smooth and cost-effective logistics for clients across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our extensive experience in these diverse markets means we understand regional requirements and can tailor our support accordingly. The inclusion of a Mill Test Report with every system is a testament to our commitment to transparency and quality assurance, providing you with documented proof of the materials and processes used. This production system is not just machinery; it's an investment in building a reliable, high-quality fencing wire brand. We invite you to contact us to discuss how this system can be configured to meet your specific production goals and help you capture a larger share of the global fencing market.
Frequently Asked Questions (FAQ)
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What exactly is included in the 'Mill Test Report' you provide?
The Mill Test Report (MTR) is a certified document that accompanies the production system's key components, like the steel wire pay-off frame. It details the chemical composition and mechanical properties (tensile strength, yield strength, elongation) of the steel wire used in the system's demonstration or as a sample, verifying it meets specified standards. -
Can this system produce wire for purposes other than fencing?
Absolutely. While optimized for fencing wire, the system is versatile. It can be used to produce PVC-coated wire for applications such as vineyard trellising, poultry netting, construction binding wire, or any product requiring a protected steel wire core. -
What kind of technical support do you offer after purchase?
Our support package includes detailed installation manuals, remote guidance via video call, and the availability of experienced engineers for on-site installation and commissioning (terms apply). We also provide operational training and ongoing technical consultation. -
How do we source the raw materials (steel wire and PVC compound)?
We can provide recommendations for reliable suppliers of both raw materials based on our experience. The system is designed to work with various grades of steel wire and standard PVC fencing compound, which are widely available globally. -
Is the system's production speed adjustable?
Yes, the line speed is fully adjustable through the PLC control panel. You can set it lower for thicker coatings or when starting production, and increase it for optimal throughput once parameters are stable. -
What is the typical lead time for delivery and installation?
Lead time depends on the system configuration and order volume. Generally, standard systems can be prepared for shipment within 30-45 days from our port in Tianjin. Installation timelines are project-specific and will be detailed in our proposal. -
Can the system apply different colors of PVC?
Yes, the system can process PVC compound in various colors. Color changes require purging the extruder, which is a standard procedure. You can stock different colored compounds to produce batches as per market demand. -
What are the main power and space requirements for installation?
A standard system requires a 3-phase industrial power supply (typically 380V/50Hz, customizable) and a factory space of approximately 30 meters in length, 5 meters in width, and with adequate height for material handling. Detailed layout drawings are provided for planning.
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