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As a specialized manufacturer and exporter from Hebei, China, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced PLC Controlled Barbed Wire Making Machine. Engineered for efficiency and reliability, this machine is designed to meet the high-volume production demands of security fence manufacturers worldwide. With our extensive experience in supplying to key markets across South America, Southeast Asia, Africa, Oceania, and Europe, we understand the critical need for durable and cost-effective fencing solutions. Our machine empowers your factory to produce high-quality barbed wire consistently, enhancing your production capacity and product competitiveness in the global security fencing industry.
This state-of-the-art barbed wire production line integrates modern automation with robust mechanical design. The core of the system is a user-friendly PLC control panel, which allows for precise adjustment of all operational parameters, ensuring consistent product quality batch after batch. The machine automates the entire process from wire feeding, straightening, barb twisting, and final coiling, significantly reducing labor intensity and minimizing human error.
Key Features and Technical Advantages:
- High-Precision PLC Control: The programmable logic controller offers unmatched stability and repeatability. Operators can easily set and store recipes for different barb spacing and wire gauges, enabling quick changeovers between production runs.
- Robust Construction: Built with high-strength steel and hardened gears, the machine is designed for continuous, heavy-duty operation in industrial environments, ensuring a long service life with minimal maintenance.
- Efficient Production: Capable of achieving line speeds of up to 100 meters per minute, this machine dramatically increases output compared to traditional semi-automatic methods, allowing you to fulfill large orders promptly.
- Superior Wire Handling: Equipped with a precision wire straightening system and tension control, it processes galvanized or mild steel wire smoothly, producing barbed wire with uniform barbs and consistent tension.
- Flexible Configuration: The machine can be customized to handle different wire gauges (commonly 12# to 14#) and barb spacing requirements, making it suitable for producing various barbed wire specifications for different security applications.
- Safety-First Design: Includes emergency stop buttons, protective covers, and safety interlocks to protect operators during the high-speed manufacturing process.
Technical Specifications Table:
| Parameter | Specification |
|---|---|
| Applicable Wire Gauge | 12# (2.8mm), 13# (2.5mm), 14# (2.0mm) |
| Barb Spacing Range | 75mm - 125mm (adjustable) |
| Production Speed | 60 - 100 meters per minute |
| Finished Coil Weight | 25kg, 30kg, 50kg, or as required |
| Main Motor Power | 7.5 kW - 11 kW (depending on configuration) |
| Control System | PLC with Touch Screen HMI |
| Power Requirement | 380V, 50Hz, 3-phase (customizable) |
| Machine Dimensions (L*W*H) | Approx. 8m x 1.5m x 1.8m |
Benefits for Your Business:
- Increased Profitability: Higher automation reduces labor costs and material waste, while increased speed boosts overall output and revenue potential.
- Enhanced Product Quality: PLC control ensures every meter of barbed wire has consistent barb sharpness, spacing, and wire tension, leading to a superior and reliable final product for your customers.
- Operational Simplicity: The intuitive human-machine interface (HMI) requires minimal training, allowing your existing workforce to operate the machine efficiently.
- Market Adaptability: Quickly switch production to meet diverse market demands for different barbed wire styles used in agricultural, industrial, and high-security perimeter fencing.
Backed by Hebei Jinlongyu's proven track record of exporting machinery to diverse and demanding markets from South America to Western Europe, you can invest in this PLC Controlled Barbed Wire Making Machine with confidence. Our strategic location near Tianjin Port ensures smooth and efficient logistics for shipment to your destination. We have equipped manufacturers across continents with reliable production solutions, helping them secure their place in the competitive fencing industry. This machine is more than just equipment; it's a partnership for growth. Contact us today to discuss how this automated production line can become the cornerstone of your security fence manufacturing business and request a detailed quotation tailored to your specific needs.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of a PLC-controlled machine over a traditional one?
A: The primary advantage is consistency and ease of operation. The PLC automates the process, reducing human error and ensuring every batch of barbed wire meets the exact same specifications. Changeovers between product types are faster through saved settings.
Q2: Can this machine use both galvanized and plain steel wire?
A: Yes, it is designed to process both galvanized steel wire and mild (black) steel wire effectively. The machine's wire guides and forming heads are built to handle the coating on galvanized wire without premature wear.
Q3: What kind of after-sales support do you provide?
A: We provide comprehensive support including detailed installation manuals, wiring diagrams, and operational videos. Remote online guidance is available. Critical spare parts are offered, and technician dispatch can be arranged if necessary, subject to mutual agreement.
Q4: Is training for our operators included?
A: Yes, we provide operational training materials and can conduct live video training sessions upon commissioning. We guide your team through the setup, daily operation, routine maintenance, and basic troubleshooting procedures.
Q5: How do we handle different barb spacing requirements?
A: The barb spacing is easily adjustable via the PLC touch screen interface. You can input the desired distance (e.g., 3 inches or 75mm), and the machine will automatically adjust the twisting mechanism to produce wire with that exact spacing.
Q6: What is the typical lead time for this machine?
A: The standard production lead time is approximately 30-45 days after order confirmation, depending on the specific configuration and customization. Shipping time varies based on the destination port from Tianjin.
Q7: Can the machine produce single-strand or double-strand barbed wire?
A: This standard model is primarily designed for producing traditional double-strand barbed wire. For specific requirements like single-strand concertina wire, please inquire about our other specialized models.
Q8: What maintenance does this machine require?
A: Regular maintenance is straightforward and mainly involves periodic lubrication of gears and bearings, checking for wear on wire guides and forming heads, and keeping the electrical cabinet clean and dust-free. A detailed maintenance schedule is provided.
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