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Barbed Wire Production Line With Mill Test Report for Brazilian Market
Product Spotlights
Automated barbed wire production line designed for the Brazilian market, featuring integrated PLC control for high-speed operation (up to 200 m/min) and adjustable barb spacing. Includes crucial Mill Test Report for material compliance. Built with durable components for consistent quality in fencing wire manufacturing, reducing labor and enhancing output for agriculture, security, and construction applications.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
High-strength steel and wear-resistant components
Wire Diameter Range:
1.5mm to 3.5mm
Barb Spacing:
Customizable from 75mm to 150mm
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
High-strength steel and wear-resistant components
Wire Diameter Range
1.5mm to 3.5mm
Barb Spacing
Customizable from 75mm to 150mm
Production Speed
Up to 200 meters per minute
Control System
PLC with touch screen interface
Power Supply
380V/50Hz or customizable
Application
Fencing for agriculture, security, and construction
Output
Mill Test Report for Brazilian market compliance
Machine Dimensions
Approximately 15m (L) x 2.5m (W) x 2m (H)
Core Function
Automatic drawing, twisting, and barb forming
As a specialized manufacturer and exporter from Hebei, China, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to present our advanced Barbed Wire Production Line, engineered specifically to meet the rigorous demands of the Brazilian market. With years of experience serving global clients across South America, Southeast Asia, and beyond, we understand the critical need for reliable, efficient, and compliant manufacturing equipment. Our production line is designed to deliver consistent, high-quality barbed wire, complete with the essential Mill Test Report (MTR) that verifies material properties and ensures your products meet local specifications and quality expectations, facilitating smoother market entry and customer trust.
This integrated line represents a significant investment in productivity and quality control. We have combined robust mechanical engineering with precise automation to create a system that minimizes labor, maximizes output, and maintains stringent quality standards from raw wire coil to finished, coiled barbed wire. Sourcing from our facility in Hengshui and shipping via the efficient Tianjin Port, we provide a seamless supply chain solution for businesses looking to establish or upgrade their fencing wire manufacturing capabilities.
Core Features & Technical Advantages:
- Integrated Automation: The line performs wire drawing (if required), straightening, twisting, barb forming, and coiling in one continuous, automated process, drastically reducing manual handling and potential for inconsistency.
- Precision Barb Formation: Utilizes high-durability tooling and precise servo mechanisms to form sharp, uniform barbs at consistent intervals, which is crucial for the product's effectiveness and aesthetic appeal.
- Robust Construction: Built with high-strength steel frames and hardened alloy components at critical wear points, ensuring long service life and stability even under continuous, high-speed operation.
- User-Friendly Control: Centered around a Programmable Logic Controller (PLC) and a color touch-screen Human-Machine Interface (HMI). Operators can easily set parameters like wire diameter, barb spacing, production speed, and coil length, with the system storing recipes for different products.
- Quality Assurance Integration: The process is designed with quality checks in mind. The provision of a Mill Test Report is a cornerstone, documenting the chemical composition and mechanical properties (tensile strength, elongation) of the steel wire used, a critical document for Brazilian import regulations and customer assurance.
- Safety-Conscious Design: Includes emergency stop buttons, protective guards over moving parts, and electrical safety systems to protect operators, aligning with modern industrial safety standards.
Technical Specifications Overview:
| Parameter | Specification Range / Detail |
| Suitable Wire Diameter | 1.5 mm – 3.5 mm (Galvanized or black steel) |
| Barb Spacing | Adjustable, typically 75mm, 100mm, 125mm, 150mm |
| Line Speed | Up to 200 meters per minute (depending on wire gauge) |
| Main Power | 380V, 3 Phase, 50Hz (Customizable for other standards) |
| Control System | PLC (Siemens/Mitsubishi equivalent) & Touch Screen HMI |
| Finished Coil Weight | Standard or as per customer request (e.g., 20kg, 25kg) |
| Documentation | Mill Test Report (MTR) provided for material traceability |
Benefits for Your Business:
- Enhanced Market Compliance: The included MTR is not just paperwork; it's a passport for your barbed wire in the Brazilian market, building credibility with distributors and end-users who require proof of material quality.
- Superior Operational Efficiency: Automating the twisting and barbing process leads to a dramatic increase in output per shift and a reduction in per-unit labor costs, improving your overall profitability.
- Consistent Product Quality: Machine precision ensures every meter of wire has uniform twist tension and barb placement, resulting in a professional-grade product that commands a better market price and reduces customer complaints.
- Scalability and Flexibility: The ability to quickly change settings allows you to produce different barbed wire specifications (2-point, 4-point, different spacings) to cater to diverse customer orders without lengthy downtime.
- Reduced Operational Complexity: With comprehensive training and technical documentation provided, your team can manage production, routine maintenance, and basic troubleshooting effectively.
Frequently Asked Questions (FAQ):
-
Q: What exactly is a Mill Test Report, and why is it important for Brazil?
A: A Mill Test Report (MTR) is a certified document from the steel mill that details the chemical and physical properties of the wire rod used. For the Brazilian market, it is often a mandatory requirement for customs clearance and to prove product quality to local authorities and buyers, ensuring the wire meets specific strength and durability standards. -
Q: Can this production line handle both galvanized and black (uncoated) steel wire?
A: Yes, the line is designed to process both types. The tooling and guides are built to handle the slightly different surface characteristics without compromising performance or causing excessive wear. -
Q: What is the typical lead time for delivery and installation?
A: After order confirmation, standard production lead time is approximately 30-45 days. Delivery time to Brazil depends on the shipping terms (e.g., FOB Tianjin). We provide detailed installation manuals and can offer optional on-site technician support for commissioning. -
Q: How is the barb spacing adjusted, and how long does it take?
A: Barb spacing is adjusted via the PLC program on the touch screen. Changing between standard settings (e.g., from 100mm to 125mm) can often be done in minutes, involving a simple parameter change and a minor mechanical adjustment, minimizing changeover downtime. -
Q: What kind of after-sales support do you provide?
A: Our support includes a comprehensive operation manual, installation guide, online training sessions, and a standard warranty period for parts. We maintain a stock of common wear parts and offer remote diagnostic assistance. Additional support packages are available upon request. -
Q: Is the machine's electrical system compatible with Brazilian industrial power standards?
A: The standard configuration is for 380V/3Phase/50Hz, which is common in industrial settings worldwide, including Brazil. We can discuss and confirm your specific factory voltage and phase requirements before production to ensure full compatibility. -
Q: Can the line produce different styles of barbed wire, like 4-point vs. 2-point?
A: The core line is typically optimized for standard 2-point (double-strand) barbed wire. Production of 4-point (four-strand) barbed wire may require additional twisting heads or a modified configuration. Please inquire with your specific product requirements for a tailored solution. -
Q: Do you provide the raw material (wire rod), or do we source it separately?
A: We are an equipment manufacturer. You will source the raw steel wire coils locally or from your preferred supplier. We can, however, provide guidance on the required wire specifications (grade, tensile strength) to ensure optimal performance on our machine.
Backed by Hebei Jinlongyu's established presence in international markets—from South America and Africa to Europe and Oceania—this Barbed Wire Production Line is more than just machinery; it's a partnership for growth. Our strategic location in China's industrial heartland and logistics via Tianjin Port enable us to deliver reliable equipment and support. By choosing this line, you are investing in a proven solution that prioritizes quality documentation, production efficiency, and long-term reliability. We invite you to contact us for a detailed quotation, technical consultation, or to discuss how we can customize this line to perfectly align with your production goals for the Brazilian market and beyond.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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