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PLC Controlled Razor Wire Production Line for Perimeter Security Projects
Product Spotlights
Automated PLC-controlled line for precise, high-volume razor wire production. Ensures consistent quality, reduces labor, and boosts output for perimeter security projects. Customizable for various wire specs, built for durability, and supported by global export expertise from Tianjin Port.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
Programmable Logic Controller (PLC)
Product Type:
Razor Wire / Barbed Tape Production Line
Application:
Perimeter Security Fencing Projects
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
Programmable Logic Controller (PLC)
Product Type
Razor Wire / Barbed Tape Production Line
Application
Perimeter Security Fencing Projects
Wire Material
High-tensile steel or galvanized steel
Production Capacity
Customizable speed and output
Line Configuration
Uncoiling, forming, wrapping, cutting modules
Power Supply
Standard industrial voltage, customizable
Operation Mode
Automatic with manual control option
As a specialized manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. proudly introduces our advanced PLC Controlled Razor Wire Production Line. Engineered for high-volume manufacturing of critical perimeter security components, this automated line represents a significant leap in efficiency, precision, and reliability for fencing projects worldwide. We understand that robust security starts with dependable materials, and our production line is designed to deliver consistent, high-quality razor wire that meets the stringent demands of global security standards. Served efficiently from Tianjin Port, our equipment empowers manufacturers to become trusted suppliers for infrastructure, correctional facilities, industrial zones, and military installations.
This integrated production system transforms raw steel wire into standardized razor wire coils with minimal operator intervention. The core of its superiority lies in the sophisticated Programmable Logic Controller, which orchestrates every step of the process with digital accuracy.
Core Features & Technological Advantages:
- Fully Automated PLC Control: The heart of the system ensures repeatable precision in wire forming, blade wrapping pitch, and cutting length. Operators can store multiple product recipes for different specifications, enabling quick changeovers and reducing setup time and human error.
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High-Efficiency Production Flow: The line integrates several key stations seamlessly:
- Uncoiling & Straightening Unit: Prepares the high-tensile core wire, removing twists and bends for a uniform feed.
- Blade Forming & Feeding System: Precision-folds and cuts the sharp, galvanized steel tape into consistent blade segments.
- Automatic Wrapping Mechanism: Winds the razor-sharp blades onto the core wire at a tightly controlled pitch and angle, creating a formidable barrier.
- Programmable Cutting & Coiling: Cuts the finished wire to pre-set lengths and winds it into neat, secure coils for packaging and shipment.
- Robust Construction & Safety: Built with heavy-duty frames, hardened tooling, and reliable pneumatic/electrical components for continuous 24/7 operation in industrial environments. Safety guards and emergency stop systems are integrated throughout.
- Customizable Output: The production speed, wire diameter, blade size, and coil length can be tailored to specific project requirements, offering flexibility to produce various types of razor wire (such as concertina coil, flat wrap, or spiral forms).
Technical Specifications Overview:
| Parameter | Description / Range |
| Core Wire Diameter | Typically 2.5mm to 3.5mm (Customizable) |
| Blade Material Thickness | 0.5mm - 0.7mm Galvanized Steel Strip |
| Blade Wrap Pitch | Adjustable via PLC (e.g., 12mm, 15mm, etc.) |
| Production Speed | Variable, optimized for consistent quality |
| Finished Coil Diameter | Standard or as per customer request |
| Power Requirements | 3-Phase, 380V/50Hz or customizable |
| Control Interface | User-friendly Touchscreen HMI |
Tangible Benefits for Your Business:
- Superior Product Consistency: Automated control eliminates variations, producing razor wire with uniform blade placement and tension, which is critical for reliable security performance.
- Reduced Labor Costs & Enhanced Safety: Minimizes the need for manual handling of sharp materials, lowering labor dependency and improving workplace safety.
- Increased Production Capacity: Enables high-volume output to fulfill large-scale perimeter security project orders on time, boosting your market competitiveness.
- Material Efficiency: Precise control reduces waste of core wire and blade strip, optimizing raw material usage and improving profit margins.
- Operational Flexibility: Quick parameter changes allow you to serve diverse client needs, from standard fencing to high-security applications, from a single production line.
Hebei Jinlongyu's equipment is proven across diverse markets, including South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. This global reach demonstrates the reliability and adaptability of our machinery to different operational environments and project standards. Our strategic location and logistics from Tianjin Port ensure smooth and timely delivery. By investing in this PLC Controlled Razor Wire Production Line, you are not just purchasing machinery; you are acquiring a turnkey solution to elevate your manufacturing capabilities, ensure product quality that contractors and governments trust, and secure a stronger position in the growing perimeter security industry. Contact us today to discuss how this line can be configured for your specific production goals and to request a detailed quotation.
Frequently Asked Questions (FAQ):
-
What is the main advantage of PLC control in this production line?
PLC control ensures digital precision and repeatability in every production cycle. It automates critical parameters like wrap pitch and cutting length, drastically reducing human error, ensuring consistent product quality, and allowing easy storage and recall of settings for different razor wire specifications. -
Can this line produce different types of razor wire?
Yes, the line is highly adaptable. By adjusting the PLC parameters and potentially changing specific tooling (available upon request), it can be configured to produce various styles, including standard spiral razor wire, concertina coils, and flat wrap razor tape, catering to different security levels and installation methods. -
What kind of raw materials are required?
The primary inputs are high-tensile steel wire for the core and galvanized steel strip for the blades. The specific grades and dimensions (wire diameter, strip width/thickness) can be customized based on your target product specifications and local material availability. -
How many operators are needed to run the line?
The automated design significantly reduces labor needs. Typically, 1-2 operators can manage the line for monitoring, loading raw material coils, and handling the finished product, depending on the level of automation and auxiliary handling equipment chosen. -
What is the expected production output per day?
Output depends on the wire specification, coil size, and set speed. The line is engineered for continuous, efficient operation. We can provide estimated output ranges based on your specific target product parameters during the consultation phase. -
Do you provide installation guidance and training?
Comprehensive operational manuals, installation drawings, and wiring diagrams are provided. We also offer optional on-site or remote technical support and training for your engineers to ensure a smooth commissioning process and efficient operation. -
How do you ensure the safety of the operators around such sharp products?
The line incorporates multiple safety features, including physical guards around moving parts and blade-forming areas, emergency stop buttons at strategic locations, and safety interlocks. Proper operator training on handling procedures is also part of our guidance. -
What is your lead time for manufacturing and delivery?
The lead time varies based on the order configuration and current production schedule. Once specifications are confirmed, we will provide a detailed production and shipping schedule. Our proximity to Tianjin Port facilitates efficient export logistics.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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