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PLC Controlled Razor Wire Machine Line With Warranty & Full Workflow Automation
Product Spotlights
This fully automated PLC-controlled razor wire production line ensures high-precision, consistent output with minimal manual labor. It features end-to-end workflow automation for decoiling, forming, twisting, and cutting, significantly boosting efficiency and reducing costs. Built for durability and backed by a comprehensive warranty, it offers flexible customization for various wire specs and is supported by global export expertise from Tianjin Port.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Warranty:
Other, Available with comprehensive warranty terms
Control System:
PLC (Programmable Logic Controller)
Automation Level:
Full Workflow Automation
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Warranty
Other, Available with comprehensive warranty terms
Control System
PLC (Programmable Logic Controller)
Automation Level
Full Workflow Automation
Application
Security fencing, perimeter protection
Production Capacity
Customizable based on line configuration
Machine Type
Complete production line for razor wire
Operation
Semi-automatic or fully automatic options
Core Function
Coiling, forming, and cutting razor wire
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. specializes in providing robust and intelligent manufacturing solutions for the global security products industry. We are proud to introduce our advanced PLC Controlled Razor Wire Machine Line, engineered to redefine efficiency and precision in barbed tape production. This fully automated system is designed for manufacturers seeking to enhance their output quality, reduce labor costs, and ensure consistent product performance, making it an ideal investment for markets in South America, Southeast Asia, Africa, and beyond.
Our commitment is to deliver machinery that combines reliability with cutting-edge automation, directly supporting your business growth in the competitive security fencing sector.
Core Product Features & Technical Advantages:
- Intelligent PLC Control: The heart of the production line is a sophisticated Programmable Logic Controller. It allows for precise management of the entire workflow, from wire feeding to final coiling. Operators can easily set parameters, monitor production status in real-time, and troubleshoot issues via a user-friendly human-machine interface (HMI).
- End-to-End Workflow Automation: This is not just a single machine but a complete, integrated line. It automates critical processes including decoiling, straightening, forming the razor barbs, twisting the core wire, and cutting to specified lengths. This minimizes manual intervention, drastically reduces human error, and ensures uniform product quality across large production runs.
- Enhanced Production Efficiency & Consistency: By automating the most labor-intensive and skill-dependent stages, the line achieves a significantly higher and more stable output rate compared to traditional semi-automatic methods. Every coil of razor wire produced meets the same stringent specifications for barb spacing, twist tightness, and coil weight.
- Robust Construction & Durability: Built with high-grade steel and industrial-grade components, the machine line is designed for continuous operation in demanding factory environments. Key wear parts are made from hardened materials to extend service life and reduce maintenance frequency.
- Flexibility & Customization: While offering full automation, the system provides flexibility. Production parameters such as wire diameter, barb length, pitch (distance between barbs), and final coil dimensions can be adjusted to meet specific customer requirements or different regional standards.
- Comprehensive Warranty & Support: We stand firmly behind our equipment. The machine line comes with a clear warranty package, covering major components and workmanship. Our technical team provides installation guidance, operational training, and responsive after-sales support to ensure your production starts smoothly and continues without major interruptions.
Technical Specifications Overview:
| Parameter | Specification / Description |
| Control System | Programmable Logic Controller (PLC) with Touch Screen HMI |
| Degree of Automation | Full Workflow Automation (Optional semi-auto modes) |
| Suitable Core Wire Diameter | Customizable (e.g., 2.5mm - 3.5mm range typical) |
| Barb Tape Material | Galvanized Steel Strip or other materials upon request |
| Production Speed | Variable, adjustable via PLC to optimize for quality and output |
| Final Product Form | Compact coils, diameter and weight as per order |
| Power Requirements | 3-Phase industrial power, voltage customizable for target market |
| Machine Footprint | Layout designed for efficient floor space use, dimensions provided upon request |
Tangible Benefits for Your Business:
- Lower Operational Costs: Automation reduces dependency on a large skilled labor force, translating to direct savings on wages and training.
- Superior Product Quality: PLC precision ensures every meter of razor wire has consistent barb placement and tension, enhancing the deterrent effectiveness and reliability of your final security product.
- Scalable Production: The high and consistent output allows you to reliably fulfill larger orders and expand your market reach.
- Reduced Material Waste: Precise control systems minimize errors and material spoilage during the production process.
- Competitive Edge: Investing in automated production technology positions your company as a modern, efficient, and quality-focused supplier in the global market.
Hebei Jinlongyu has established a strong reputation by reliably serving a diverse international clientele across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our strategic location near Tianjin Port ensures efficient and cost-effective logistics for global shipments. When you choose our PLC Controlled Razor Wire Machine Line, you are not just purchasing machinery; you are gaining a productivity partner backed by industry experience and a commitment to your success. The included warranty provides peace of mind, while the full workflow automation delivers a rapid return on investment through unmatched efficiency. Contact us today to discuss how this automated solution can be tailored to elevate your razor wire manufacturing capabilities.
Frequently Asked Questions (FAQ):
-
What is the main advantage of a PLC-controlled system over manual machines?
The PLC system offers unparalleled consistency, precision, and programmability. It eliminates variations caused by human operators, ensures every product batch meets exact specifications, and allows quick changeovers between different product settings via the digital interface. -
Can this production line manufacture different types of razor wire (e.g., different barb spacings)?
Yes, absolutely. One of the key features is its flexibility. The barb spacing (pitch), barb length, and other dimensional parameters can be easily adjusted through the PLC programming. This allows a single line to produce various specifications to meet different market demands or client orders. -
What does the "warranty" cover, and for how long?
Our warranty covers defects in materials and workmanship under normal use. The specific duration and terms (e.g., 12 months for main parts) are detailed in the sales contract. We provide clear warranty documentation with every machine. -
Is technical training and installation support included?
Yes. We provide comprehensive support, which typically includes detailed installation manuals, and we can arrange for our engineers to provide on-site or remote guidance for installation and operator training to ensure your team can run the machine proficiently. -
What is the expected production output per day or hour?
The output depends on the specific configuration, wire gauge, and product specifications. We provide estimated capacity ranges based on your target product details. The automated nature of the line ensures this output is sustained consistently over long periods. -
What kind of after-sales service can we expect?
Our after-sales service includes responsive remote troubleshooting via phone or video call, supply of operation and maintenance manuals, and readily available spare parts for critical components to minimize potential downtime. -
Can the machine handle galvanized wire, and is stainless steel an option?
The standard line is designed for galvanized steel wire and strip, which is most common. Production using stainless steel or other special materials can be discussed as a customization option, as it may require adjustments to tooling or machine settings. -
How do we handle shipping and customs clearance from Tianjin Port?
We have extensive experience in international shipping. We can handle the export formalities from Tianjin Port and deliver the machine to your designated port (CIF/CFR) or arrange other Incoterms as required. We provide all necessary shipping documents to facilitate smooth customs clearance at your end.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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