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Home > Manufacturing & Processing Machinery > Metallic Processing Machinery > Metal Straightening Machinery > Heavy-Duty Integrated Wire Straightening Barbed Wire Machine for 2.0-4.0mm Wire

Heavy-Duty Integrated Wire Straightening Barbed Wire Machine for 2.0-4.0mm Wire

Heavy-Duty Integrated Wire Straightening Barbed Wire Machine for 2.0-4.0mm Wire thumbnail-3

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Heavy-Duty Integrated Wire Straightening Barbed Wire Machine for 2.0-4.0mm Wire photo-1

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Heavy-Duty Integrated Wire Straightening Barbed Wire Machine for 2.0-4.0mm Wire photo-4

Heavy-Duty Integrated Wire Straightening Barbed Wire Machine for 2.0-4.0mm Wire photo-5

Product Spotlights

This heavy-duty integrated machine streamlines barbed wire production by combining straightening, twisting, barbing, and coiling into one continuous, PLC-controlled process. Designed for 2.0-4.0mm wire, it boosts efficiency, ensures consistent quality, reduces labor costs, and is built for durability to meet the demands of global fencing and security markets.

Negotiable MOQ: 1 Unit (Price negotiable depending on order volume and customization)

Key Specifications

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Material:

High-strength steel frame and hardened tooling

Processing Wire Diameter:

2.0-4.0mm

Configuration:

Integrated straightening, twisting, and barbing unit

Contact Supplier Request Quote Chat Now

Hebei Jinlongyu Import And Export Trade Co., Ltd.

1Yr

Payment & Shipping

Payment Methods:

Port of Shipment:

China

Delivery Detail:

Delivery time depends on order quantity.

Product Details
Company Profile
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Material High-strength steel frame and hardened tooling

Processing Wire Diameter 2.0-4.0mm

Configuration Integrated straightening, twisting, and barbing unit

Application Barbed wire manufacturing for fencing and security

Control System PLC and frequency conversion speed control

Production Capacity Customizable based on wire speed

Power Supply 3-phase industrial power (specify voltage)

Machine Type Heavy-duty, integrated production line

Function Wire straightening, twisting, barb forming, and coiling

As a leading manufacturer and exporter, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents our advanced Heavy-Duty Integrated Wire Straightening Barbed Wire Machine. Engineered for the robust production of high-quality barbed wire from 2.0mm to 4.0mm diameter wire, this machine embodies our commitment to delivering reliable, high-efficiency industrial solutions to our global clientele across South America, Southeast Asia, Africa, and beyond. This integrated system is designed to streamline your barbed wire manufacturing process, transforming raw wire into finished, market-ready product with minimal manual intervention, thereby significantly boosting your productivity and product consistency.

Core Product Features & Technical Advantages:

All-in-One Integrated Design: This machine combines wire straightening, twisting, barb forming, and coiling into a single, synchronized production line. This eliminates the need for multiple standalone machines and manual transfer between processes, reducing labor costs and floor space requirements.
Heavy-Duty Construction for Durability: Built with a high-strength steel frame and precision-hardened tooling components, the machine is engineered to withstand continuous, high-volume operation with minimal wear and tear, ensuring a long service life and low maintenance costs.
Precision Wire Straightening: Equipped with a multi-roller straightening system that effectively removes bends, kinks, and stresses from the incoming wire. This is critical for producing barbed wire with uniform tension and a professional appearance.
Advanced Control System: Features a user-friendly PLC (Programmable Logic Controller) and frequency conversion drive for precise speed control. Operators can easily adjust the production speed and wire feed to match different wire diameters and product specifications.
High-Quality Barb Formation: The barbing unit is precision-engineered to produce sharp, consistently spaced barbs that meet standard specifications. This ensures the final barbed wire provides effective deterrence and security.
Flexible Production Capability: Designed to handle wire diameters from 2.0mm to 4.0mm, making it suitable for producing a wide range of barbed wire types, from standard fencing to heavy-duty security applications.

Technical Specifications Overview:

Parameter	Specification
Suitable Wire Diameter	2.0 - 4.0 mm
Main Functions	Straightening, Twisting, Barbing, Coiling
Control System	PLC & Frequency Conversion Control
Power Requirements	3-Phase Industrial Power (Customizable)
Machine Frame	Reinforced Heavy-Duty Steel Construction
Production Speed	Adjustable, dependent on wire gauge and barb spacing

Benefits for Your Business:

Increased Production Efficiency: The integrated process drastically reduces cycle time and manual handling, allowing you to produce more barbed wire per shift.
Consistent Product Quality: Automated controls ensure every meter of barbed wire meets the same high standard, enhancing your brand reputation and reducing waste from defects.
Reduced Operational Costs: Lower labor dependency and high machine durability translate into a favorable cost-per-unit over the long term.
Operational Simplicity: The PLC-controlled system simplifies operation and reduces the skill level required for machine attendants, facilitating easier staff training.
Market Adaptability: The ability to process a range of wire thicknesses allows you to cater to diverse market demands and customer specifications without needing multiple machines.

Backed by Hebei Jinlongyu's extensive experience in serving international markets from Tianjin Port to destinations worldwide, this Heavy-Duty Integrated Wire Straightening Barbed Wire Machine represents a proven investment in your manufacturing capability. Our track record of supplying reliable machinery to regions with demanding applications, from the security needs of the Middle East to the agricultural fencing markets of Oceania and South America, underscores the machine's robustness and adaptability. By choosing our integrated solution, you are not just purchasing a machine; you are gaining a strategic partner dedicated to enhancing your production line's output and reliability. Contact us today to discuss how this machine can be tailored to meet your specific production goals and wire specifications.

Frequently Asked Questions (FAQ)

Q: What is the primary advantage of an "integrated" machine over separate units?
A: The primary advantage is streamlined production. An integrated machine performs straightening, twisting, barbing, and coiling in one continuous flow. This eliminates material handling between stations, reduces labor, minimizes space usage, and improves overall production speed and consistency.
Q: Can this machine produce different styles of barbed wire (e.g., single twist, double twist)?
A: Yes, the machine is typically designed to produce standard barbed wire types. The configuration for single or double twist can often be adjusted. Please consult with our technical team regarding specific style requirements for your target market.
Q: What kind of maintenance does this heavy-duty machine require?
A: Maintenance is designed to be straightforward. It primarily involves regular lubrication of moving parts, inspection and occasional replacement of wear items like straightening rollers and barb-forming tools, and keeping the electrical panels clean. A detailed maintenance schedule is provided.
Q: Is operator training provided with the machine?
A: Yes, we provide comprehensive operational and basic maintenance training. This can be conducted at your facility upon installation or via detailed instructional manuals and video guides. Remote support is also available.
Q: How do we determine the right production speed for our wire gauge?
A: The production speed is adjustable via the frequency converter. Optimal speeds for different wire diameters (2.0mm vs. 4.0mm) will vary to ensure quality barb formation and twisting. We provide recommended speed settings, and operators can fine-tune based on output quality.
Q: What power supply is needed to run this machine?
A: The machine requires a standard 3-phase industrial power supply. The specific voltage (e.g., 380V, 415V, 440V) can be customized to match your local grid standards. Please specify your voltage and phase requirements when inquiring.
Q: Can the machine handle galvanized or other coated wires?
A: Absolutely. The machine is suitable for processing both bare mild steel wire and coated wires like galvanized or PVC-coated wire, which are common in barbed wire production for corrosion resistance.
Q: What is the typical lead time for delivery?
A: Lead time depends on the current production schedule and any specific customizations. As we ship regularly from Tianjin Port to global markets, we can provide an estimated timeline upon confirmation of your order specifications.