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As a specialized manufacturer and exporter of wire mesh machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Razor Barbed Wire Fence Machine with PLC System. Engineered for precision and reliability, this machine is designed to meet the demanding requirements of high-security perimeter protection projects worldwide. Our extensive experience in exporting to diverse markets, including South America, Southeast Asia, Africa, and Europe, ensures that this equipment is built to perform consistently under various operational conditions. We combine robust mechanical engineering with intelligent automation to deliver a production solution that enhances your manufacturing efficiency and product quality.
This machine represents a significant leap in the production of concertina wire (razor wire). The integration of a sophisticated Programmable Logic Controller (PLC) system transforms a complex manual process into a streamlined, automated operation. The core value lies in its ability to produce uniform, high-tensile razor barbed tape coils with minimal human intervention, ensuring operator safety and consistent output. Whether for securing critical infrastructure, correctional facilities, national borders, or industrial sites, this machine provides a reliable foundation for manufacturing top-tier security barriers.
Key Features and Technical Advantages:
- Intelligent PLC Control: The heart of the machine is its user-friendly PLC system, which allows for precise control over all production parameters. Operators can easily set the wire length, coil diameter, blade spacing, and production speed via a touch-screen interface, ensuring repeatability and reducing setup time between different product specifications.
- High-Precision Forming Mechanism: Equipped with hardened tooling and precision guides, the machine accurately forms the steel strip into the distinctive razor blade shape and wraps it onto a central core wire, creating the final barbed tape. This ensures every coil meets stringent dimensional and structural standards.
- Comprehensive Operation Manual: We provide a detailed, illustrated operation manual that covers installation, daily operation, routine maintenance, troubleshooting, and safety protocols. This resource empowers your team to operate the machine effectively and maintain its peak performance.
- Robust Construction: Built with heavy-duty steel frames and high-wear-resistant components, the machine is designed for continuous, long-term operation in industrial environments, minimizing downtime and maintenance costs.
- Safety-Focused Design: Safety guards and emergency stop functions are integrated to protect operators during the high-speed production process, aligning with responsible manufacturing practices.
- Customizable Configuration: The machine can be tailored to process different widths and thicknesses of galvanized or stainless steel strip, and to produce various coil diameters and blade types (single or double helix), offering flexibility for diverse market needs.
Technical Specifications:
The following table outlines key parameters. Specific values may vary based on custom configuration.
| Parameter | Description / Typical Range |
|---|---|
| Control System | Programmable Logic Controller (PLC) with Touch Screen HMI |
| Power Requirement | 380V, 50Hz (or as per client's local standard) |
| Production Speed | Adjustable, typically ranging from 15 to 40 meters per minute |
| Input Material | Galvanized Steel Strip, Stainless Steel Strip |
| Strip Width | Customizable (e.g., 50mm, 60mm, 75mm) |
| Core Wire Diameter | Customizable (e.g., 2.5mm, 3.0mm) |
| Finished Coil Diameter | Customizable (commonly 450mm, 500mm, 600mm, 700mm) |
| Blade Type | Single Helix, Double Helix (Concertina) |
| Operation | Semi-Automatic / Fully Automatic |
Benefits for Your Business:
- Enhanced Productivity: Automation significantly increases output compared to manual or semi-automatic methods, allowing you to fulfill larger orders efficiently.
- Superior Product Consistency: The PLC ensures every meter of razor wire produced has identical blade spacing, tension, and coil formation, leading to a professional-grade final product that builds trust with your end-clients.
- Reduced Labor Dependency & Costs: The automated process requires fewer operators, reducing labor costs and minimizing errors associated with manual handling.
- Operational Safety: Automated feeding and forming reduce direct contact with sharp materials, creating a safer workplace.
- Scalability: With reliable output, you can confidently expand your production capacity to explore new markets or secure larger contracts.
Our track record speaks for our capability. Hebei Jinlongyu has successfully supplied machinery to clients across South America, Southeast Asia, Africa, Oceania, the Middle East, and throughout Europe, handling logistics efficiently from Tianjin Port. This global reach demonstrates the adaptability and reliability of our equipment in various climates and operational settings. By choosing our Razor Barbed Wire Fence Machine, you are not just purchasing a piece of equipment; you are investing in a proven production solution backed by comprehensive support. We encourage you to contact us with your specific requirements to discuss how this PLC-controlled machine can become the cornerstone of your security fencing manufacturing operations.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of having a PLC system on this machine?
A1: The PLC system automates control, ensuring precise, repeatable settings for wire length, coil size, and production speed. It reduces human error, simplifies operation, and allows for quick changeovers between different product specifications, leading to higher consistency and efficiency.
Q2: Can this machine produce both single and double helix (concertina) razor wire?
A2: Yes, the machine is typically configurable to produce both single helix barbed tape and the more complex double helix concertina wire. The specific tooling and setup would be determined based on your primary product focus.
Q3: What kind of training or support is provided for operating the machine?
A3> We provide a detailed Comprehensive Operation Manual with clear instructions and diagrams. For first-time users, we can arrange online training sessions or, optionally, provide on-site installation and commissioning services with operator training (terms apply).
Q4: What are the power requirements? Can it run on 220V or 60Hz power?
A4: The standard configuration is for 380V/50Hz three-phase power, common in industrial settings. However, the electrical system can be customized to suit different regional standards, such as 220V or 60Hz, upon request during the ordering process.
Q5: How does the machine handle different thicknesses of steel strip?
A5: The forming rollers and tooling are adjustable or can be swapped out. When ordering, you specify the range of strip thicknesses you plan to use, and we configure the machine accordingly to ensure optimal forming and longevity of the parts.
Q6: What is the expected production output per day?
A6: Output depends on the wire specification and set speed. For example, producing standard 60mm wide barbed tape at a moderate speed could yield several thousand meters per 8-hour shift. We can provide more precise output estimates based on your target product parameters.
Q7: Is spare parts support readily available?
A7> Yes. As the manufacturer, we maintain an inventory of critical spare parts such as forming rollers, blades, and electrical components. We ensure prompt dispatch to minimize any potential downtime for our clients.
Q8: Can the machine be integrated into a larger, fully automated production line?
A8> Absolutely. This PLC-controlled machine is designed with integration in mind. It can be linked with upstream material decoilers and downstream packing or palletizing systems to create a complete, automated production line for razor wire.
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