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ZL45 Cylindrical Gear Reducer With 98% Efficiency and Standard Flange Mounting
Product Spotlights
ZL45 Cylindrical Gear Reducer delivers up to 98% efficiency for significant energy savings. Features robust cast iron housing and standard flange mounting for easy integration and durability in conveyors, mixers, and extruders. Offers reliable performance with oil bath lubrication and customizable configurations to meet specific torque and speed requirements.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Model:
ZL45
Efficiency:
Up to 98%
Mounting Type:
Standard Flange Mounting
Payment & Shipping
Payment Methods:
Port of Shipment:
Shanghai
Delivery Detail:
Delivery time depends on order quantity.
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Model
ZL45
Efficiency
Up to 98%
Mounting Type
Standard Flange Mounting
Gear Type
Cylindrical Gear
Application Fields
Conveyors, Mixers, Extruders
Configuration
Single-stage or Multi-stage
Material
High-grade Cast Iron Housing
Lubrication
Oil Bath Lubrication
As a dedicated manufacturer with a modern facility spanning over 10,000 square meters, Jiangsu Manqi Machinery is proud to present the ZL45 Cylindrical Gear Reducer. Engineered for reliability and performance, this reducer is a cornerstone for industrial power transmission systems, offering exceptional efficiency and robust construction to meet the demanding needs of global markets from Eastern Europe to Southeast Asia. We combine precision manufacturing with a deep understanding of mechanical drive requirements to deliver a product that enhances operational productivity and reduces long-term costs for our clients.
The ZL45 reducer is designed to provide a dependable solution for torque multiplication and speed reduction in various heavy-duty applications. Its core value lies in delivering consistent power transmission with minimal energy loss, directly contributing to lower operational expenses and improved system sustainability.
- High-Efficiency Design: Achieving up to 98% mechanical efficiency, the ZL45 reducer minimizes energy waste, leading to significant cost savings on electricity over its operational lifespan. The optimized gear geometry and precision machining reduce friction and heat generation.
- Robust Construction & Durability: The housing is manufactured from high-grade cast iron, providing superior strength, vibration damping, and protection for internal components against harsh industrial environments.
- Standard Flange Mounting: This versatile mounting option allows for easy and secure integration into existing machinery setups. It ensures stable alignment, reduces installation time, and facilitates maintenance access.
-
Versatile Application Range: Suitable for a wide array of machinery including but not limited to:
- Belt conveyors and chain drives
- Agitators and mixers
- Extrusion lines and processing equipment
- Cranes and hoisting mechanisms
- Reliable Performance: Features oil bath lubrication for smooth gear operation and extended service life. The design ensures consistent torque output and reliable performance under variable load conditions.
- Customization Options: Available in single-stage or multi-stage configurations to achieve specific output speed and torque ratios. Input flange configurations and shaft dimensions can be customized upon request to match your motor and driven equipment.
Below is a summary of key technical specifications for the standard ZL45 model. Please contact us for detailed dimensional drawings and full parameter tables.
| Parameter | Specification / Value |
| Model | ZL45 |
| Gear Type | Hardened Cylindrical Gears |
| Nominal Efficiency | Up to 98% |
| Mounting Style | Flange Mount (Standard) |
| Housing Material | Cast Iron (GGG40 or equivalent) |
| Lubrication Method | Oil Bath |
| Input Power Range | Customizable based on configuration |
| Output Torque Range | Customizable based on configuration |
Advantages and Customer Benefits:
- Cost-Effective Operation: The high efficiency directly translates to lower energy consumption, reducing your facility's operating costs.
- Reduced Downtime: Durable construction and reliable performance mean fewer failures and less frequent maintenance intervals, maximizing your production uptime.
- Easy Integration: The standard flange mounting simplifies the installation process, saving on labor costs and ensuring a quick return to operation.
- Long Service Life: Quality materials and proper lubrication design contribute to an extended operational lifespan, providing excellent return on investment.
Backed by our manufacturing expertise since 2017 and a commitment to quality that supports an annual export value serving markets across Africa, South Asia, and beyond, the ZL45 Cylindrical Gear Reducer represents a reliable partnership in power transmission. We operate from a strategically located facility near the Port of Shanghai, ensuring efficient logistics and timely delivery. Choose a reducer built for performance and durability. Contact Jiangsu Manqi Machinery today to discuss your specific requirements, request a detailed quotation, or learn more about how the ZL45 can optimize your machinery's drive system.
Frequently Asked Questions (FAQ)
-
What is the primary advantage of a 98% efficiency rating?
This high efficiency indicates minimal energy loss as heat or noise during power transmission. It leads to direct savings on electricity costs and allows for the use of smaller, more cost-effective motors in some applications, as less power is wasted. -
Can the ZL45 reducer be used in outdoor or dusty environments?
Yes. The cast iron housing offers good corrosion resistance and protection. For extremely harsh conditions, optional sealing enhancements or protective covers are available upon request to prevent ingress of dust and moisture. -
Is the flange mounting compatible with standard IEC motor frames?
Typically, yes. Our standard flange designs are made to be compatible with common IEC motor frames. It is crucial to provide your motor's frame size and flange specification during inquiry to ensure a perfect match. -
What maintenance does this gear reducer require?
Primary maintenance involves regular checks and periodic changes of the lubricating oil, as per the recommended service intervals provided in the manual. The oil bath system is designed for long service life and easy maintenance access. -
Do you offer different reduction ratios for the ZL45 model?
Absolutely. The ZL45 series can be supplied in various single-stage and multi-stage configurations to achieve a wide range of reduction ratios and output speeds. Please specify your required input speed and output speed/torque for a tailored solution. -
What is the typical lead time for an order?
Lead times vary based on order quantity and customization requirements. Standard configurations generally have shorter lead times. We prioritize efficient production and ship globally via the Port of Shanghai to ensure timely delivery. -
Can you provide technical support for installation and integration?
Yes, we provide detailed installation manuals, dimensional drawings, and technical data sheets. For complex integrations, our engineering team is available for consultation to ensure optimal performance. -
Are spare parts readily available?
As the manufacturer, we maintain an inventory of critical spare parts such as seals, bearings, and gaskets for the ZL45 series, ensuring support for the lifecycle of the product.
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1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
10,000-30,000 square meters
Annual Export Value
Below US$1 Million
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