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Home > Industrial Equipment & Components > Power Transmission Parts > Speed Reducer > ZS100 Cylindrical Gear Reducer With Hardened Steel Gears and Mill Test Report

ZS100 Cylindrical Gear Reducer With Hardened Steel Gears and Mill Test Report

ZS100 Cylindrical Gear Reducer With Hardened Steel Gears and Mill Test Report thumbnail-3

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ZS100 Cylindrical Gear Reducer With Hardened Steel Gears and Mill Test Report photo-1

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ZS100 Cylindrical Gear Reducer With Hardened Steel Gears and Mill Test Report photo-4

ZS100 Cylindrical Gear Reducer With Hardened Steel Gears and Mill Test Report photo-5

Product Spotlights

The ZS100 Cylindrical Gear Reducer features precision-hardened steel gears for exceptional durability and long service life under heavy loads. It offers high transmission efficiency, flexible mounting configurations, and is backed by a verifiable Mill Test Report for material quality assurance. Ideal for conveyors, mixers, and extruders, it provides reliable speed reduction with robust construction and effective heat dissipation.

Negotiable MOQ: 100 Sets (Price negotiable depending on order volume and customization)

Key Specifications

Get Latest Price

Application:

Other, Conveyors

Model:

ZS100

Gear Type:

Cylindrical Gear

Contact Supplier Request Quote Chat Now

Jiangsu Manqi Machinery Co., Ltd.

1Yr

Payment & Shipping

Payment Methods:

Port of Shipment:

Shanghai

Delivery Detail:

Delivery time depends on order quantity.

Product Details
Company Profile
Contact Us

Application Other, Conveyors

Model ZS100

Gear Type Cylindrical Gear

Gear Material Hardened Steel

Configuration Single-stage or Multi-stage

Mounting Position Foot-mounted or Flange-mounted

Lubrication Oil Bath Lubrication

Input/Output Shaft Solid or Hollow Shaft

Documentation Mill Test Report Provided

As a specialized manufacturer of industrial power transmission solutions, Jiangsu Manqi Machinery Co., Ltd. is proud to present the ZS100 Cylindrical Gear Reducer. Engineered with precision-hardened steel gears and backed by comprehensive mill test reports, this reducer is built to deliver reliable torque multiplication and speed reduction in demanding industrial environments. Our focus on robust construction and verifiable material quality ensures that the ZS100 provides a dependable and long-lasting solution for your machinery, helping to minimize downtime and maintenance costs. With a manufacturing footprint in Suzhou and a commitment to serving global markets, we offer a product that combines proven engineering with the assurance of documented quality.

The ZS100 reducer is designed for applications requiring high torque and durability. Its key characteristics include:

Superior Durability: Gears manufactured from hardened steel offer excellent resistance to wear and pitting, significantly extending the service life of the unit even under continuous heavy loads.
High Efficiency: The precise geometry of the cylindrical gears ensures smooth meshing and minimal power loss, contributing to energy savings over the long term.
Robust Housing: A high-strength cast iron or steel housing provides rigidity, protects internal components from contaminants, and effectively dampens noise and vibration.
Verified Quality: Each unit is supported by a Mill Test Report for the gear steel, providing traceability and confirming the material's chemical composition and mechanical properties.
Flexible Configuration: Available in various mounting styles (foot-mounted, flange-mounted) and with different input/output shaft options to suit diverse installation requirements.
Optimal Heat Dissipation: The housing design and oil bath lubrication system promote effective heat dissipation, maintaining stable performance and preventing overheating.

The technical specifications of the ZS100 series are detailed below. Please note that specific parameters may vary based on the exact ratio and configuration selected.

Parameter	Typical Specification / Description
Model	ZS100
Reduction Ratio Range	Available in standard ratios (e.g., 5:1 to 100:1), customizable upon request
Rated Output Torque	Designed for high-torque applications; specific value depends on configuration
Input Power	Compatible with standard industrial motor power ratings
Lubrication Method	Oil bath lubrication (synthetic or mineral oil)
Operating Temperature Range	-10°C to +80°C (ambient)
Protection Class	Standard IP65 sealing available for dust and water jet protection

For our clients, the ZS100 translates technical features into tangible benefits:

Reduced Operational Costs: The long lifespan and high efficiency lower the total cost of ownership by reducing replacement frequency and energy consumption.
Enhanced System Reliability: Durable construction minimizes the risk of unexpected failures, supporting consistent production output.
Simplified Procurement: The included Mill Test Report provides the documentation needed for quality audits and simplifies the supplier qualification process.
Ease of Integration: Standardized dimensions and mounting interfaces allow for straightforward replacement or installation in new systems.

Jiangsu Manqi Machinery operates from a modern facility spanning 10,000-30,000 square meters, where our dedicated team of 11-50 professionals oversees the production of reliable components like the ZS100 reducer. Our products have gained recognition in markets across Eastern Europe, Southeast Asia, Africa, and South Asia, demonstrating their adaptability to various industrial conditions. We manage our global supply chain efficiently through the Port of Shanghai, ensuring timely delivery. The ZS100 Cylindrical Gear Reducer embodies our commitment to providing verifiable quality and robust performance. For a power transmission solution that prioritizes durability and comes with the proof of its material integrity, contact us to discuss your requirements or to request a detailed quotation.

Frequently Asked Questions (FAQ)

What is the primary advantage of using hardened steel gears in the ZS100 reducer?
Hardened steel gears offer superior surface hardness and core toughness. This combination provides excellent resistance to abrasive wear and fatigue, which is important for applications involving shock loads or continuous operation, leading to a longer operational life for the gearbox.
Can the ZS100 reducer be used in outdoor or washdown environments?
Yes, with a standard IP65 protection rating option, the reducer is sealed against dust ingress and low-pressure water jets from any direction, making it suitable for many outdoor and wet industrial environments.
What information is included in the Mill Test Report, and why is it important?
The Mill Test Report (MTR) is a certificate from the steel mill that details the material's chemical composition, mechanical properties (like tensile strength and yield strength), and heat treatment results. It is important for quality assurance, traceability, and verifying that the material meets the specified grade for your application.
Is the ZS100 available with a hollow output shaft?
Yes, hollow shaft configurations are often available as an option. This design allows for direct mounting onto the driven machine's shaft, which can save space and simplify the assembly structure.
How do I select the correct reduction ratio for my application?
The required ratio depends on your input motor speed and the desired output speed for your machine. Our technical team can assist you in selecting the appropriate ratio based on your motor specifications and process requirements.
What is the recommended maintenance schedule for this reducer?
Primary maintenance involves定期 checking the oil level and condition. The initial oil change is typically recommended after the first 500 hours of operation, with subsequent changes based on operating hours and conditions (e.g., every 4000-8000 hours). Always refer to the specific manual for the unit.
Can you provide custom flanges or mounting interfaces?
Customization of mounting interfaces, such as specific flange patterns or dimensions, may be possible depending on the order quantity and technical feasibility. Please inquire with our sales team for specific customization requests.
What is the typical lead time for an order of ZS100 reducers?
Lead times vary based on order quantity, specific configuration, and current production schedule. Standard configurations may have shorter lead times, while customized units require additional engineering and manufacturing time.