Steel Coil & Strip & Prepainted Steel Coil,DX51D+Z、DX52D+Z、S350GD、S550GD、DX51D+AZ、S350GD+AZ
Color Coated Steel Coil Product Specification
1. Product Overview
Color Coated Steel Coil, commonly known as PPGI & PPGL, is manufactured based on hot-dip galvanized steel (GI) or galvalume steel (GL) and Zn-Al-Mg coated substrate. The base strip goes through continuous degreasing, chemical passivation pretreatment, roller coating of primer & topcoat, and high-temperature baking & curing. It integrates mechanical strength of steel, anti-corrosion performance of metallic coating and decorative & weather-resistant properties of organic paint. The finished coils can be directly bent, roll-formed or cut for further deep processing, serving as core raw material for steel structure enclosure, home appliances and light industry.
Applicable Standards: GB/T 12754-2019 (China), ASTM A755 (USA), EN10169 (Europe).Delivery Lead Time: 5-7 working days, shipped from Tianjin Port. Payment term: 30% TT advance payment + 70% balance before shipment.
2. Base Material Classification & Grades
2.1 Hot-dip Galvanized Substrate (PPGI: DX51D+Z, DX52D+Z, S350GD, S550GD)
Zinc coating weight ranges from 60g/㎡ to 275g/㎡, regular options: 80g/㎡,100g/㎡,120g/㎡. Cost-effective option for inland dry workshops and ordinary warehouse construction; zinc layer isolates moisture to prevent rust.
2.2 Galvalume Substrate (PPGL: DX51D+AZ, S350GD+AZ)
Coating composition: 55%Al + 43.4%Zn +1.6%Si. Its salt spray resistance is 2~5 times higher than ordinary galvanized steel, with excellent high-temperature resistance and UV resistance. Ideal for coastal areas and high-corrosion chemical industrial parks; standard AZ coating:100g/㎡,150g/㎡.
2.3 High-tensile Substrate (S350GD, S550GD)
High yield strength for long-span roofing, container panels and load-bearing roof tiles, anti-deformation and strong wind resistance.
Electro-galvanized substrate features thin coating (20~40g/㎡), only for indoor home appliance casings, not suitable for outdoor application.
3. Standard Technical Specifications (Customization Available)
| Item | Standard Specification | Remark |
|---|---|---|
| Thickness | 0.12mm~1.5mm, mainstream:0.3~1.2mm | Ultra-thin 0.12mm or extra thick 3.0~6.0mm upon custom order |
| Width | 600/914/1000/1200/1250mm | 1000mm &1200mm are widely used for overseas trade |
| Inner Coil Diameter | 508mm/610mm (20inch/24inch) | Standard steel core sleeve as per national standard |
| Single Coil Weight | 3~5MT per coil | Available for small slitted coils or cut-to-length sheets |
| Total Coating Thickness | Top side:20~35μm, Back side:8~15μm | 2/2 double-side double coat ≥25μm top; 2/1 single back coat ≥20μm top |
| Standard Colors | Off-white, Sea Blue, Crimson, Porcelain Blue, Dark Grey | Custom color matched per RAL color card or customer sample |
Coating Structure Definition
2/2: Double coating & double baking on both sides, premium choice for coastal & high-end construction projects
2/1: Double topcoat on front, single primer on back, mainstream grade for common factory buildings
2/1M: Economical grade with one-time curing, mainly for indoor usage
4. Four Main Topcoat Types Classified by Weather Resistance
4.1 PE Polyester Coating
Service life:5~8 years without chalking for inland use. Good paint adhesion, abundant color options and competitive cost.Application: inland factory roofing, warehouse wall cladding, simple prefab houses and fences.
4.2 SMP Silicon Modified Polyester Coating
Service life:8~12 years. Superior heat resistance and anti-UV performance over regular PE coating.Application: high-temperature workshop roofing and buildings under strong sunlight exposure.
4.3 HDP High Durability Polyester Coating
Service life:12~15 years, excellent anti-chalking & acid rain resistance, ideal for mild coastal & humid regions.Application: nearshore industrial plants, humid-area construction and municipal projects.
4.4 PVDF Polyvinylidene Fluoride Coating
Service life: over 20 years, top-tier resistance against acid, alkali and salt fog with self-cleaning property, outstanding anti-seawater corrosion.Application: coastal docks, chemical plants, high-end curtain wall and landmark construction & island projects.
Special Functional Coatings: Self-clean HPC coating, anti-bacterial coating, anti-static & heat-insulation color coating available.
5. Production Flow Chart
Uncoiling → Strip Degreasing & Oil Removal → Water Washing → Chemical Conversion Passivation (Phosphating / Chrome-free Passivation) → Primer Roller Coating & Oven Curing → Topcoat Roller Coating & Secondary High-temperature Curing → Air Cooling → Surface Inspection → Slitting / Recoiling → Packing & Warehousing
Continuous high-speed roller coating ensures uniform paint film without sagging, much better quality than post-spray finished sheets.
6. Core Product Advantages
Superior Anti-corrosion: Dual protection of metallic substrate coating plus organic paint, service life 1.5 times longer than bare galvanized steel.
Light Weight: Reduce load of steel frame and lower overall construction cost.
Excellent Formability: Can be bent, roll-formed into corrugated sheets, punched and cut at ambient temperature without paint cracking or peeling.
Decorative Appearance: Stable color and smooth finish, replacing traditional tile and exterior paint for fast construction.
Eco-friendly & Recyclable: 100% recyclable steel material, no construction waste during dry installation.
7. Application Fields
Construction (70% consumption): Roof & wall panel of steel structure factory, warehouse, breeding shed, prefab house, villa exterior wall, enclosure fence and photovoltaic bracket panel.
Home Appliance: Refrigerator side panel, air conditioner casing, washing machine shell and small household appliance sheet metal (thin galvalume / electro-galvanized substrate).
Light Industry & Hardware: Ventilation duct, filing cabinet, electric distribution box and kitchen appliance housing.
Transportation: Truck carriage plate, container side panel and RV outer shell.
Municipal & Advertisement: Billboard base plate, road sign and bus station enclosure panel.
8. Packing, Storage & Delivery Inspection
8.1 Export Standard Packing
Inner layer: waterproof plastic film; middle layer: kraft paper; outer layer: steel edge protector & iron ring at coil ends to avoid collision & dampness during ocean shipment. Each coil marked with specification, steel grade, net weight, batch number and production date.
8.2 Storage & Transportation
Store in dry & ventilated warehouse away from rain & ponding; use soft sling for hoisting, avoid steel wire rope scratching paint surface; control stacking height to prevent coating damage under heavy compression.
8.3 Factory Inspection & Test Report
Mill Test Certificate (MTC) supplied with each shipment. Test items include coating adhesion, salt spray test, paint thickness, yield strength, zinc coating weight and bending performance; goods can only be delivered after passing full inspection.
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