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Help CenterGantry Type Electrophoretic Coating Line With PLC Control & Automatic Conveyor
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As a dedicated manufacturer with over a decade of experience, Deqing Leixin Coating Equipment Co., Ltd. proudly presents our advanced Gantry Type Electrophoretic Coating Line integrated with PLC control and an automatic conveyor system. Since our establishment in 2011, we have focused on delivering reliable and efficient coating solutions tailored for industrial applications. Our ISO9001-certified production processes ensure consistent quality, making this line a robust choice for businesses seeking to enhance their metal surface finishing capabilities with precision, automation, and cost-effectiveness.
This sophisticated coating line is engineered to provide uniform, high-quality finishes on metal substrates through the electrophoretic deposition process. It is particularly suitable for batch production of components requiring durable, corrosion-resistant coatings.
Core Features & Technical Advantages:
Advanced PLC Control: The heart of the system is a programmable logic controller paired with a user-friendly Human-Machine Interface (HMI). This allows for precise control over all process parameters, including voltage, time, temperature, and conveyor speed. Operators can store multiple recipes for different products, ensuring repeatability and minimizing human error.
Fully Automatic Conveyor System: An overhead gantry-style conveyor automatically transports workpieces through all stages of the coating process—pre-treatment, electrophoresis, post-rinse, and curing. This design maximizes floor space utilization and ensures smooth, continuous operation.
Uniform Coating Deposition: Utilizing cathodic electrophoretic technology, the system creates a perfectly even film thickness, even on complex geometries with recessed areas, providing superior coverage compared to traditional spray methods.
Energy-Efficient Design: The system incorporates features like heat recovery from the curing oven and adjustable power supplies to minimize energy consumption during operation.
Robust Construction: Critical components such as process tanks are constructed from corrosion-resistant materials like stainless steel or PP/PE, ensuring long service life even when handling chemical solutions.
Enhanced Safety Features: The system includes safety interlocks, emergency stops, and proper ventilation systems to ensure a safe working environment for operators.
Technical Specifications Overview:
| Parameter | Specification / Capability |
|---|---|
| Control System | PLC with Touch Screen HMI |
| Conveyor Type | Automatic Overhead Chain Conveyor |
| Conveyor Speed | Adjustable, typically 0.5-3.0 m/min |
| Voltage Range | DC 0-500V (adjustable) |
| Max Current | Customizable based on tank size |
| Process Stages | Degreasing, Rinsing, Surface Conditioning, E-Coating, UF Rinse, Curing |
| Curing Oven Heating | Electric or Gas, temperature up to 220°C |
| Tank Material Options | Stainless Steel (SUS304/316) or PP/PE Plastic |
| Overall Power Requirement | Customizable based on line configuration |
Benefits for Your Business:
Increased Productivity: Automation reduces manual handling, allowing for higher throughput and consistent output quality.
Superior Coating Quality: Achieves excellent adhesion, uniformity, and corrosion resistance, meeting demanding industry standards.
Reduced Operational Costs: High transfer efficiency of the electrophoretic paint minimizes material waste. The automated process also lowers labor costs.
Operational Flexibility: The PLC system allows for quick changeovers between different product types, making the line ideal for mixed-batch production.
Minimal Environmental Impact:
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