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As a leading manufacturer of biomass processing equipment, Henan Panqi Heavy Industry Technology Co., Ltd. introduces our innovative Sawdust to Charcoal Conversion Machine. Established in 2019 and operating from our 10,000-30,000 m² facility in Zhengzhou, China, we've engineered this system to transform wood waste into valuable energy resources. Our solution addresses two critical industry challenges: efficient biomass utilization and sustainable energy production.
This continuous carbonization unit features an advanced thermal conversion process that converts sawdust and other wood residues into high-quality charcoal with up to 90% conversion efficiency. Unlike traditional batch systems, our machine operates 24/7 with minimal supervision, significantly reducing labor costs. The proprietary gas recycling technology captures pyrolysis gases to fuel the process, creating a self-sustaining energy loop that cuts external fuel requirements by 70%.
Technical Specifications:
| Working Principle | Pyrolysis Carbonization |
| Capacity Range | 500-3000 kg/h |
| Power Consumption | 18.5-75 kW |
| Reactor Material | 310S Stainless Steel |
| Temperature Range | 380-850°C adjustable |
Operational Advantages:
- • Dual-reactor design enables continuous feeding and discharging without interrupting carbonization
- • PLC touchscreen control with temperature zoning and pressure monitoring
- • Modular structure allows capacity expansion through component addition
- • Water-cooled discharge system prevents charcoal combustion during extraction
- • Gas purification scrubbers
380-850°C adjustable Operational Advantages:
- • Dual-reactor design enables continuous feeding and discharging without interrupting carbonization
- • PLC touchscreen control with temperature zoning and pressure monitoring
- • Modular structure allows capacity expansion through component addition
- • Water-cooled discharge system prevents charcoal combustion during extraction
- • Gas purification scrubbers reduce emissions to meet international standards
With over US$5-10 million annual export value and presence across 6 continents, our ISO9001-certified manufacturing processes ensure consistent quality. Our 51-100 strong engineering team provides comprehensive support from installation to operation optimization. The machine ships globally through major Chinese ports including Qingdao and Shanghai.
FAQ Section:
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Q: What moisture content is required for raw materials?
A: Ideal moisture range is 8-15%. Higher moisture materials require optional pre-drying systems. -
Q: Can it process non-wood biomass?
A: Coconut shells, palm kernels and agricultural stalks are compatible with configuration adjustments. -
Q: What's the charcoal yield ratio?
A: Typically 3:1 by weight (3kg sawdust → 1kg charcoal), varying by material density. -
Q: Is professional installation required?
A: Yes, our engineers provide onsite commissioning and training services. -
Q: What maintenance is involved?
A: Daily lubrication checks and monthly refractory inspections are recommended. -
Q: How are emissions controlled?
A: Our 3-stage gas treatment system includes cyclone separation, water spray, and activated carbon filtration.
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