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Help CenterPremium Enameled Aluminum Magnet Wire - Round/Flat Winding Solutions
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Since 1970, Shandong Huilong Electrical Material Co., Ltd. has manufactured premium enameled aluminum magnet wires from our 10,000-30,000㎡ facility in Dezhou, China. Our round and flat winding solutions deliver exceptional electrical performance while reducing costs compared to copper alternatives. With over $100 million in annual exports to global markets including North America, Europe, and Asia, we combine five decades of expertise with rigorous quality control.
These magnet wires feature:
- High thermal endurance for demanding applications
- Superior dielectric strength and insulation integrity
- Optimized space factor in windings
- Excellent chemical and abrasion resistance
- Reduced eddy current losses
Technical specifications include:
| Property | Standard Range | Custom Options |
|---|---|---|
| Round Wire Diameter | 0.2mm - 5.0mm | Special sizes available |
| Flat Wire Dimensions | 2.0x4.0mm - 10.0x16.0mm | Custom aspect ratios |
| Breakdown Voltage | Min. 5kV | Enhanced grades |
| Elongation | ≥15% | High-flex formulations |
Key advantages for industrial users:
- Cost efficiency: Aluminum provides 50% weight savings at lower material costs
- Thermal stability: Withstands high-temperature environments in motors and generators
- Design flexibility: Both round and flat profiles accommodate diverse winding requirements
- Corrosion resistance: Enamel coating prevents oxidation in humid conditions
Backed by ISO9001, ISO14000, and OHSAS18001 certifications, our manufacturing processes undergo stringent quality audits. We ship globally via Qingdao, Shanghai, Ningbo, and Tianjin ports, serving 100+ countries with a dedicated team of 51-100 specialists. The 10,000-30,000㎡ production facility enables both standard and customized solutions with consistent batch-to-batch uniformity.
Frequently Asked Questions
Q1: What are the primary applications for enameled aluminum wire?
A: Ideal for motor windings, transformers, solenoids, and any electromagnetic device requiring lightweight conductive materials with thermal durability.
Q2: How does aluminum compare to copper in winding applications?
A: Aluminum offers 30% weight reduction and lower material costs while maintaining adequate conductivity, though it requires 1.6x larger cross-section for equivalent current capacity.
Q3: What temperature classes do you offer?
A: Standard products cover 155°C to 220°C thermal classes, with specific grades available upon request.
Q4: Can you provide both round and flat wire in one order?
A: Yes, we routinely supply mixed configurations with consistent quality across profiles.
Q5: What certifications apply to these products?
A: Manufactured under ISO9001 quality management and ISO14000 environmental standards, with OHSAS18001 compliance.
Q6: Do you offer custom insulation thickness?
A: Insulation builds can be customized from single to triple layers based on voltage requirements.
Q7: What packaging options are available?
A: Standard packaging includes plastic-spooled coils or carton boxes, with custom packaging solutions available.
Q8: What is your lead time for export orders?
A: Standard orders ship within 15-20 days from Qingdao/Shanghai ports, subject to order volume and customization.
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