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Enameled Aluminum Flat Wire 1.2mm x 5mm for Power Electronics
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Precision 1.2x5mm enameled aluminum flat wire for power electronics, offering 50% weight reduction vs copper. Features Class F thermal rating, low eddy current loss, and 600V+ breakdown voltage. Manufactured under ISO9001/14000 with ±0.02mm tolerance. Ideal for transformers, EV chargers, and solar inverters. Export-ready from Qingdao/Shanghai ports.
US$ 4.89
≥500 Kilograms
Key Specifications
Get Latest Price
Application:
Other, Power Electronics
Conductor Type:
Other, Aluminum Magnet Wire
Brand:
Other, Shandong Huilong
Payment & Shipping
Payment Methods:
Port of Shipment:
QINGDAO/SHANGHAI/NINGBO/TIANJIN
Delivery Detail:
Delivery time depends on order quantity.
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Application
Other, Power Electronics
Conductor Type
Other, Aluminum Magnet Wire
Brand
Other, Shandong Huilong
Material
Aluminum
Dimensions
1.2mm x 5mm
Shape
Flat/Rectangular
Certifications
ISO9001, ISO14000, OHSAS18001
Insulation
Enamel Coated
As a leading manufacturer since 1970, Shandong Huilong Electrical Material leverages 50+ years of expertise to deliver premium enameled aluminum flat wire engineered for demanding power electronics applications. Our 10,000-30,000 sqm facility produces precision wires meeting global standards, trusted by clients across North America, Europe, and Asia. This 1.2mm x 5mm flat wire combines lightweight aluminum conductivity with robust enamel insulation, optimized for efficiency in transformers and inductors.
Key Features & Technical Specifications:
- High Thermal Class: Rated for continuous operation at 155°C (Class F insulation)
- Low Eddy Current Loss: Rectangular profile minimizes AC resistance in high-frequency applications
- Superior Flexibility: Withstands tight bending radii without insulation cracking
- Corrosion Resistance: Aluminum core with oxidation-resistant enamel coating
- Weight Reduction: 50% lighter than equivalent copper wire, reducing overall component mass
| Parameter | Value |
|---|---|
| Conductor Tolerance | ±0.02mm |
| Insulation Thickness | 0.05mm ± 0.01mm |
| Breakdown Voltage | ≥600V AC |
| Resistivity (20°C) | ≤28.264 nΩ·m |
Client Benefits:
- 15% higher power density in windings vs round wire
- Reduced copper replacement costs without sacrificing performance
- Enhanced thermal management in EV charging systems and solar inverters
- Compatibility with automated winding equipment
With over $100M in annual exports and certifications including ISO9001, ISO14000, and OHSAS18001, Shandong Huilong guarantees material traceability and consistent quality. Serving 15+ global markets from Qingdao/Shanghai ports, we provide flexible MOQs and rapid delivery for power electronics manufacturers. Request samples today to experience how our enameled aluminum wire improves your thermal performance and reduces BOM costs.
FAQ:
-
Q: What's the minimum order quantity?
A: MOQ starts at 200kg, with customization available. -
Q: Can this replace copper wire?
A: Yes, it offers equivalent performance with 50% weight savings. -
Q: Are custom dimensions available?
A: We provide widths from 2mm to 16mm upon request. -
Q: What certifications apply?
A: Produced under ISO9001, ISO14000, and OHSAS18001 systems. -
Q: How is packaging handled?
A: Spooled in moisture-proof packaging with wooden crates. -
Q: Lead time for standard orders?
A: 15-20 days after confirmation. -
Q: Suitable for high-voltage applications?
A: Yes, tested at 600V+ breakdown voltage. -
Q: Quality assurance process?
A: 100% dimensional checks + batch testing reports.
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1Yr
Business Type
Manufacturer
Year Established
1970
Factory Size
10,000-30,000 square meters
Annual Export Value
Above US$100 Million
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