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Durable Aluminum-Clad Optimized Conductive Solid Conductor for Motor Transformer High-Frequency Signal
Product Spotlights
Precision-engineered aluminum-clad solid conductor optimized for high-frequency motor transformers. Combines copper conductivity with aluminum's corrosion resistance. Features frequency-optimized design reducing eddy currents, wide thermal tolerance (-40°C to 155°C), and vibration resistance. Manufactured under ISO/TS certifications with customizable diameters. Enhances signal integrity while cutting transformer noise by 40%.
Negotiable
MOQ: 500 Kilograms (Price negotiable depending on order volume and customization)
Key Specifications
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Conductor Material:
Other, Aluminum-clad copper core
Conductor Type:
Other, Solid core construction
Primary Application:
Motor transformers & high-frequency
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Conductor Material
Other, Aluminum-clad copper core
Conductor Type
Other, Solid core construction
Primary Application
Motor transformers & high-frequency
Frequency Optimization
High-frequency signal transmission
Certification Compliance
ISO9001, ISO14000, TS16969
Packaging Option
Customizable spool packaging
Brand Name
Huilong Electrical
Place of Origin
Dezhou, Shandong, China
Minimum Order Quantity
Customizable upon request
Lead Time
Negotiable based on quantity
As an ISO-certified manufacturer since 1970, Shandong Huilong Electrical leverages 50+ years of expertise to engineer premium Aluminum-Clad Solid Conductors specifically for demanding motor transformer applications. Operating from our 10,000-30,000㎡ facility in Dezhou, we've supplied high-frequency optimized wiring solutions to global markets across North America, Europe, and Asia, with annual exports exceeding $100M. Our conductors deliver exceptional signal integrity while reducing eddy current losses in high-frequency operations.
Engineered for precision performance, this conductor features:
- Advanced Aluminum Cladding - Combines copper's conductivity with aluminum's lightweight corrosion resistance
- Solid Core Architecture - Eliminates skin effect distortion at high frequencies
- Dielectric Optimization - Minimizes capacitive losses in transformer windings
- Thermal Resilience - Stable performance from -40°C to 155°C operational range
Technical specifications include:
| Parameter | Value | Benefit |
|---|---|---|
| Conductor Diameter | 0.5mm - 5.0mm | Flexible sizing for various transformer designs |
| Insulation Thickness | 0.15mm ±0.02mm | Consistent dielectric performance |
| DC Resistance | < 35 Ω/km | Enhanced energy efficiency |
| Frequency Range | 1kHz - 10MHz | Optimized for switching power supplies |
The proprietary manufacturing process ensures:
- 15% better high-frequency conductivity vs. standard wires
- 30% weight reduction compared to pure copper alternatives
- Oxidation-resistant interface between aluminum and copper layers
- Vibration resistance for motor applications
Backed by our ISO9001, ISO14000, and TS16949 certified production systems, we guarantee batch-to-batch consistency. With direct shipments available from Qingdao, Shanghai, Ningbo, and Tianjin ports, our 51-100 member engineering team supports customization for unique voltage/thermal requirements. Trusted across 15 global markets including automotive and industrial sectors, this conductor reduces transformer noise by up to 40% while extending equipment lifespan.
Frequently Asked Questions:
-
Q: How does aluminum cladding affect conductivity?
A: The aluminum outer layer provides corrosion protection while the solid copper core maintains optimal conductivity, achieving 98% IACS rating. -
Q: Can this wire handle high-voltage spikes in transformers?
A: Yes, the insulation system withstands up to 3kV partial discharge, suitable for most motor transformer applications. -
Q: What's the minimum order quantity?
A: MOQ is flexible based on wire gauge - contact us for specific project requirements. -
Q: Are custom insulation colors available?
A: Standard is natural aluminum finish, but color-coding can be arranged for complex wiring harnesses. -
Q: Do you provide samples for testing?
A: Sample spools are available for qualified OEMs with testing documentation. -
Q: How does this compare to Litz wire for HF applications?
A: Our solid core performs better above 2MHz with simpler termination, while Litz may be preferable below 1MHz. -
Q: What certifications support quality claims?
A: Production follows ISO9001, ISO14000, and automotive-grade TS16969 protocols. -
Q: Typical lead time for 500kg order?
A: Standard gauges ship within 3 weeks ex-works - expedited options available.
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1Yr
Business Type
Manufacturer
Year Established
1970
Factory Size
10,000-30,000 square meters
Annual Export Value
Above US$100 Million
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