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Help CenterEnameled Cca Wire Copper Clad Aluminum Wires Aluminum Winding Wire for Motors
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Shandong Huilong Electrical Material Co., Ltd., established in 1970 as a dedicated manufacturer, brings over five decades of expertise to producing high-performance Enameled CCA Wire. With a factory spanning 10,000-30,000 square meters and an annual export value exceeding US$100 million, we deliver reliable copper clad aluminum wires that optimize motor efficiency while reducing costs. Our products are engineered for global markets, including North America and Southeast Asia, ensuring consistent quality through ports like Qingdao and Shanghai. This enameled winding wire offers superior conductivity and durability, making it an essential component for industrial motor applications where weight savings and cost-effectiveness are paramount.
Key Features and Benefits:
- Lightweight Design: Aluminum core with copper cladding reduces overall motor weight by up to 50% compared to pure copper, enhancing portability and energy efficiency.
- High Conductivity: Copper coating ensures excellent electrical performance, minimizing energy loss and improving motor reliability.
- Robust Insulation: Enamel coating provides superior thermal and chemical resistance, extending product lifespan in demanding environments.
- Cost-Effective Solution: Lower material costs translate to significant savings for manufacturers without compromising on performance.
- Versatile Applications: Ideal for motors, transformers, and other electrical devices, supporting diverse industries from automotive to renewable energy.
Technical Specifications:
Below is a summary of common parameters; all specifications can be customized to meet specific requirements.
| Parameter | Typical Range | Notes |
|---|---|---|
| Conductor Diameter | 0.1 mm to 2.0 mm | Adjustable based on application needs |
| Insulation Thickness | 0.01 mm to 0.05 mm | Polyester or polyurethane options |
| Temperature Rating | 130°C, 155°C, 180°C | Complies with IEC standards |
| Voltage Rating | Up to 600V | Suitable for low to medium voltage systems |
| Breakdown Voltage | Min. 2000 V | Ensures safety in high-stress conditions |
Clients benefit from reduced operational costs, as our wires enable lighter motors with lower energy consumption. For instance, in electric vehicle motors, this translates to extended battery life and improved efficiency. The customizable sizing allows seamless integration into existing designs, while certifications like ISO9001 guarantee consistent quality control throughout production.
Shandong Huilong's commitment to excellence is underscored by our extensive global reach, serving markets from Eastern Europe to Oceania, and robust certifications including ISO14000 and OHSAS18001. With over 51-100 skilled employees and a track record of exporting above US$100 million annually, we ensure timely shipments via ports such as Ningbo and Tianjin. Trust in our enameled CCA wire for reliable, high-performance solutions that drive innovation—contact us today to discuss how we can meet your specific motor winding needs and elevate your projects.
Frequently Asked Questions:
-
Q: What are the main advantages of using CCA wire over pure copper for motors?
A: CCA wire combines aluminum's light weight with copper's conductivity, reducing costs and motor weight while maintaining efficient performance, ideal for applications like automotive and HVAC systems. -
Q: Is the enamel insulation resistant to high temperatures?
A: Yes, our enameled wires are available in temperature classes up to 180°C, with insulation materials like polyester providing excellent heat resistance for demanding industrial use. -
Q: Can the wire diameter be customized for specific motor designs?
A: Absolutely, we offer customizable diameters from 0.1mm to 2.0mm to fit various winding requirements, ensuring compatibility with your equipment. -
Q: What certifications do your products hold for quality assurance?
A: Our wires are certified to standards including ISO9001 and ISO14000, ensuring rigorous quality control and environmental compliance in manufacturing. -
Q: How does the copper cladding affect conductivity compared to pure aluminum?
A: The copper layer enhances conductivity significantly, reducing electrical resistance and improving efficiency, while the aluminum core keeps costs low. -
Q: Are there color options for the insulation to aid in identification?
A: Yes, we provide various colors such as red or green, and custom colors are available upon request to simplify wiring identification in complex assemblies. -
Q: What is the typical lead time for orders, and do you support global shipping?
A: Lead times vary but are optimized for efficiency; we ship worldwide via ports like Shanghai, with delivery tailored to your location in key markets. -
Q: How durable is the wire in humid or corrosive environments?
A: The enamel coating offers strong protection against moisture and chemicals, making it suitable for harsh conditions found in marine or industrial settings.
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