New Material Copper Clad Aluminum Enameled Flat Wire for Electrical Winding
Product Spotlights
As a leading manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. proudly presents our New Material Copper Clad Aluminum Enameled Flat Wire, engineered for superior performance in electrical winding applications. With over 50 years of expertise and a 10,000-30,000 square meter factory, we deliver high-quality solutions that combine lightweight efficiency with cost-effectiveness, backed by certifications like ISO9001 and ISO14000. Our product is designed to meet the demands of global markets, including North America, Europe, and Asia, ensuring reliability and innovation for industries such as automotive and energy. Trust our dedicated team of 51-100 professionals to provide consistent, export-ready goods shipped from major ports like Qingdao and Shanghai.
This enameled flat wire features a unique copper-clad aluminum construction, offering exceptional electrical conductivity while reducing weight by up to 50% compared to pure copper alternatives. Key advantages include:
- Enhanced durability with enamel insulation that resists heat, chemicals, and abrasion for long-lasting performance.
- Cost savings through material efficiency, lowering production expenses without compromising on quality.
- Easy installation due to the flat shape, which allows for tighter winding and higher fill factors in motors and transformers.
Technical specifications are tailored to client needs, with customizable options available. Below is a summary of standard parameters:
| Parameter | Value |
|---|---|
| Width Range | 1.0 mm to 10.0 mm |
| Thickness Range | 0.1 mm to 1.0 mm |
| Resistance | Low, comparable to copper |
| Insulation Material | Polyester or polyamide-imide |
Clients benefit from reduced energy loss in applications like electric motors, generators, and transformers, leading to improved efficiency and sustainability. For instance, the lightweight design minimizes overall system weight, enhancing portability in automotive components. Custom dimensions ensure perfect fit for specific winding requirements, supported by our flexible manufacturing capabilities.
With an annual export value exceeding $100 million and a presence in diverse markets from Oceania to Western Europe, we guarantee timely delivery and unwavering quality. Our certifications, including ISO16949 and OHSAS18001, underscore our commitment to safety and environmental standards. Partner with us to leverage this innovative wire for your projects—contact Shandong Huilong today for quotes or technical consultations to optimize your electrical solutions.
Frequently Asked Questions (FAQ)
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Q: What is copper clad aluminum wire, and how does it work?
A: Copper clad aluminum wire has an aluminum core coated with a thin layer of copper, providing high conductivity similar to pure copper but with reduced weight and cost, ideal for efficient electrical winding. -
Q: Why choose flat wire over round wire for winding applications?
A: Flat wire allows for denser, more compact windings, increasing space efficiency and thermal performance in devices like motors and transformers, leading to better overall system output. -
Q: Are your products certified for international use?
A: Yes, our wire meets multiple certifications such as ISO9001 for quality management and ISO14000 for environmental standards, ensuring compliance in global markets like North America and Europe. -
Q: Can I request specific dimensions or customizations?
A: Absolutely, dimensions like width and thickness are customizable upon request to suit your unique application needs, with options available for bulk orders. -
Q: What industries commonly use this type of wire?
A: It's widely used in automotive, renewable energy, and industrial equipment for applications such as motor windings, transformers, and coils, due to its reliability and efficiency. -
Q: How does the enamel insulation benefit the wire?
A: The enamel coating provides excellent insulation against electrical shorts, heat up to 180°C, and environmental factors, enhancing durability and safety in demanding conditions. -
Q: What is the typical delivery time for orders?
A: Standard delivery takes 2-4 weeks from ports like Qingdao or Shanghai, depending on order size and customization, with expedited options available. -
Q: Is this wire environmentally friendly?
A: Yes, the aluminum core reduces material usage and weight, aligning with sustainability goals, and our production adheres to ISO14000 environmental standards.
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