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Help CenterEnamelled Aluminum Wire 0.5mm to 5.0mm Diameter for Motor Windings
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As a trusted manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. delivers premium enamelled aluminum wire specifically engineered for motor windings, ensuring optimal performance and durability in demanding applications. With over five decades of expertise and a factory spanning 10,000-30,000 square meters, we leverage advanced production techniques to provide high-conductivity wires that enhance energy efficiency and reduce operational costs. Our commitment to quality is backed by rigorous standards, making us a reliable partner for global industries seeking dependable electrical solutions.
This enamelled aluminum wire features a robust enamel coating that provides excellent electrical insulation and thermal resistance, ideal for use in motors where consistent performance is critical. Available in diameters from 0.5mm to 5.0mm, it offers flexibility for various winding configurations while maintaining high tensile strength. Key advantages include:
- Enhanced Durability: Resistant to abrasion, chemicals, and thermal degradation, ensuring long service life even in harsh environments.
- Superior Conductivity: Aluminum core minimizes energy loss, improving motor efficiency and reducing power consumption by up to 10% compared to alternatives.
- Custom Sizing: Diameters can be tailored to specific requirements, supporting precise motor designs and reducing waste.
- Ease of Installation: Smooth enamel surface allows for effortless winding and handling, speeding up assembly processes.
Technical specifications highlight the product's reliability and versatility. Below is a summary of key parameters based on standard offerings:
| Diameter (mm) | Resistance (Ω/m) | Max Temperature (°C) | Insulation Thickness (μm) |
|---|---|---|---|
| 0.5 | 0.035 | 180 | 10-15 |
| 1.0 | 0.009 | 180 | 15-20 |
| 2.5 | 0.0014 | 180 | 20-25 |
| 5.0 | 0.00035 | 180 | 25-30 |
Clients benefit from reduced maintenance costs and increased motor lifespan due to the wire's corrosion-resistant properties and compliance with international standards. For industries like automotive, aerospace, and industrial machinery, this translates to reliable operation under high-load conditions. Additionally, our customizable options allow for specific insulation grades or diameters to meet unique project needs, ensuring seamless integration into existing systems.
Backed by an annual export value exceeding $100 million and serving major markets across North America, Europe, Asia, and beyond, we combine extensive global experience with certifications like ISO9001 and OHSAS18001 to guarantee product integrity. Our efficient logistics from ports in Qingdao, Shanghai, Ningbo, and Tianjin ensure timely delivery. Partner with us for cost-effective, high-performance enamelled aluminum wire that elevates your motor applications—contact our team today for a consultation or custom quote.
Frequently Asked Questions (FAQ):
Q: What is enamelled aluminum wire used for?
A: It is primarily used in motor windings for applications like electric motors, transformers, and generators, providing electrical insulation while maintaining conductivity.
Q: Can I order custom diameters outside the 0.5mm to 5.0mm range?
A: Yes, diameters can be customized upon request to suit specific engineering requirements, subject to feasibility checks.
Q: What certifications apply to this product?
A: Our wire meets standards including ISO9001 for quality management and OHSAS18001 for safety, with full documentation available.
Q: How does the enamel coating improve performance?
A: The coating provides thermal and electrical insulation, preventing short circuits and enhancing durability in high-temperature environments.
Q: What is the lead time for orders?
A: Standard lead times are 2-4 weeks, depending on order size and customization; expedited options are available for urgent needs.
Q: Are there minimum order quantities?
A: MOQs vary based on diameter and specifications; we offer flexible options for both small and bulk orders.
Q: How is the wire packaged for shipping?
A: It is typically spooled on reels with protective packaging to prevent damage during transit, tailored to customer preferences.
Q: Can it be used in humid or corrosive environments?
A: Yes, the enamel insulation resists moisture and chemicals, making it suitable for diverse industrial settings.
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