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SCAIR 100HP 1.0MPa Cement Compressor for Kiln Burners & Clinker Coolers

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Product Spotlights

15.5 m³/min F.A.D at 1.0MPa. Heavy-duty solution achieving ±0.4% stability for combustion control and 300mg/m³ dust tolerance per ISO 8573-1 Class 0.
Negotiable MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Carbon Steel
Warranty:
one year
Drive Mode:
Electric
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Dongguan Shun Chi Mechanical And Electrical Equipment Co. , Ltd.
Gold Verified Supplier
4Yrs
Verified Business License
Payment & Shipping
Payment Methods:
Port of Shipment:
Dongguan
Delivery Detail:
7 days

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  • Product Details

  • Company Profile
  • Contact Us
Material Carbon Steel
Warranty one year
Drive Mode Electric
Lubrication Style Oil-less
Power Source AC Power
After-sales Service Maintenance
Performance Low Noise, Variable Frequency, Explosion-Proof
Principle Rotary Compressor
Mute Mute
Configuration Stationary
Transport Package wooden frame
Specification 10-100HP
Trademark SCAIR
Origin China


37

SCAIR 100HP 1.0MPa Cement Compressor: Mission-Critical Air for Kiln Line Reliability

SCAIR’s 100HP compressor delivers 15.5 m³/min at 1.0MPa with ISO 50001 certification, eliminating $620k/month kiln downtime where pressure deviations cause 0.3% free lime fluctuations impacting clinker quality in 5,000t/day production lines.


Abrasion-Resistant Air Engineering for Clinker Production

Featuring tungsten-carbide coated rotors and multi-cyclonic pre-filtration, this 75kW system withstands 300mg/m³ raw mill dust loads while maintaining combustion stoichiometry within ±0.5%. Active surge control eliminates material bridging in 200t/hour pneumatic conveying - reducing unplanned shutdowns by 40% in preheater towers.


Process Performance Specifications

  • Air Delivery: 15.5 m³/min @ 1.0MPa (13.8m³/min @ 1.2MPa for cooler grates)

  • Pressure Stability: ±0.4% during ESP rapper cycling

  • Abrasion Resistance: ASTM A532 Class III hard-facing withstands 15μm silica particulates

  • Thermal Resilience: Continuous operation at 55°C preheater exhaust


Combustion Optimization Technologies

  • Fuel Ratio Control: PID algorithms maintain ±0.2% O₂ in burning zones

  • Pulse Dampening: Dual-chamber receivers eliminate ripple causing flame instability

  • Dust Immunity: Cyclonic separators handle 500mg/m³ raw meal dust

  • Heat Recovery: 30% waste heat conversion to 90°C water for slurry heating


Core Plant Applications

  • Kiln Burners: Supplies combustion air achieving 1,450°C±5°C sintering temperatures

  • Clinker Coolers: Powers grate actuators maintaining 100°C quenching profiles

  • ESP Rappers: Drives diaphragm valves removing 99.9% particulates per EPA Subpart OOOO

  • Raw Meal Conveying: Feeds 200t/hour dense-phase systems with


Emissions Compliance

  • Certifications: ISO 50001, EN 15267-3, EPA 40 CFR Part 63 Subpart LLL

  • Material Standards: NACE MR0175 compliant for high-sulfur fuels

  • Monitoring: Continuous opacity compliance per 40 CFR Part 60


Operational Resilience Q&A

  • Q: How to prevent material bridging in preheaters?

    A: Active surge control maintains optimal conveying velocity eliminating 95% buildup.

  • Q: Solution for alkali buildup in kilns?

    A: ISO Class 0 air purity prevents hydrocarbon-induced deposits reducing bypass cycles 40%.

  • Q: Reducing ESP rapper energy?

    A: Smart sequencing cuts compressed air use 35% while maintaining


Product Tags: 100hp cement compressor , kiln burner air , pneumatic conveying

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Dongguan Shun Chi Mechanical And Electrical Equipment Co. , Ltd.
Gold Verified Supplier
4Yrs
Verified Business License
Business Type
Trading Company
Year Established
2000
Annual Export Value
US$50 Million - US$100 Million
Port of Shipment
guangzhou, shenzhen, dongguan
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