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Main Applications
Ideal for metal recycling plants, scrapyards, foundries, manufacturing facilities, and automotive dismantling operations
Functional
To efficiently compress loose and scattered metal scrap (such as steel, aluminum, copper, stainless steel, and car shells) into high-density, regularly shaped bales for easy transportation, storage, and recycling
Working principle
Operates on a hydraulic system. A motor drives a hydraulic pump to create high pressure, which extends hydraulic cylinders to push a ram (platen) that horizontally compacts the metal inside a strong chamber
Characters
Ejection Methods :Offers various ejection styles to suit different layout and workflow needs, including side-push, side-flip, and front-push mechanisms.
Control System:Features Programmable Logic Controller (PLC) for automated operation, allowing for simple button-controlled cycles, consistent performance, and reduced manual labor. Manual control options are also available for specific needs.
Safety Features:Equipped with essential safety devices such as emergency stop buttons, safety door switches, and overload protection systems to ensure operator safety.
Key Advantages and Value Proposition
High Efficiency & Cost Reduction: This machine significantly increases the density of metal scrap (by 3-10 times), drastically reducing its volume. This leads to substantial savings in storage space and transportation costs .
Automation & Labor Saving: The PLC-controlled automatic operation minimizes the need for manual labor, improving overall workflow efficiency and consistency while reducing operational costs .
Durability & Reliability: Built with high-strength steel plates and wear-resistant components, these balers are designed for heavy-duty use and have a long service life, ensuring a stable and reliable performance .
Environmental Benefits: By promoting metal recycling and optimizing logistics, the baler helps reduce the carbon footprint associated with waste transportation and primary metal production, supporting sustainability goals.
Technical parameters
type |
working chamber mm |
bale size |
capacity |
Main power kw |
Y125 |
1200*700*600 |
300*300 |
1.5T/H |
18.5 |
Y160 |
1600*1000*700 |
400*400 |
2-3t/h |
22 |
Y200 |
1800*1200*750 |
450*450 |
3-4t/h |
30 |
Y250 |
2000*1750*800 |
500*500 |
5-6t/h |
2*22kw |
Y315 |
2500*2000*900 |
600*600 |
6-8t/h |
2*37kw |
Y400 |
3000*2000*950 |
600*600 |
10-12t/h |
2*45kw |
Y600 |
3500*2500*1000 |
600*600 |
15-20t/h |
2*45kw |
The hydraulic system incorporates pressure-compensated pumps and overload protection valves to ensure consistent performance while preventing component stress. For operational flexibility, we offer both manual control systems for basic operations and PLC-controlled versions with automated bale ejection and pressure monitoring. The reinforced compression chamber features replaceable wear plates at critical stress points, significantly extending maintenance intervals. Optional conveyor feed systems and bale strapping stations can be integrated to create complete scrap processing lines.
This equipment delivers measurable benefits across multiple operational areas:
Logistics Optimization: Compact bales reduce transportation requirements by up to 70%
Safety Enhancement: Eliminates sharp edges and protruding materials during handling
Material Value Preservation: Maintains metal integrity for optimal recycling value
Space Utilization: Increases storage yard capacity by 3-5 times
Backed by our ISO9001 quality management system and serving clients across six continents, Henan Riku Machinery has established export operations delivering US$1.5-2.5 million annually since our 2022 establishment. Our technical team provides comprehensive support including installation guidance, operational training, and readily available wear parts. With active installations throughout North America, Europe, and Southeast Asia, this baler has proven reliability in diverse climatic conditions and operational environments.
Frequently Asked Questions:
Q1: What maintenance does this baler require?
Routine maintenance includes hydraulic oil changes every 1,000 operating hours, weekly inspection of hydraulic connections, and monthly cylinder rod cleaning. Critical wear components are designed for easy replacement.
Q2: Can it process mixed scrap materials?
Yes, the baler effectively processes ferrous and non-ferrous mixtures. We recommend selecting appropriate compression force based on your primary material type.
Q3: What safety features are included?
Standard safety systems include two-hand operation controls, emergency stop buttons, mechanical safety locks, and hydraulic pressure relief valves.
Q4: How long does installation take?
Typical installation requires 2-3 days with foundation preparation completed beforehand. We provide detailed site preparation guidelines upon order confirmation.
Q5: Are custom bale sizes available?
Yes, we engineer chamber dimensions according to your logistical requirements and downstream processing equipment specifications.
Q6: What is the expected lifespan?
With proper maintenance, the structural frame lasts 10+ years. Hydraulic components typically require overhaul after 5-7 years of continuous operation.
Q7: Do you provide operational training?
Comprehensive operator and maintenance training is included with every installation, conducted by our certified technicians either on-site or through virtual sessions.
Q8: What warranty coverage applies?
We offer 12 months warranty on mechanical components and 6 months on hydraulic systems, with extended coverage options available.
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