Durable Steel Construction Metal Scrap Baler With Low Maintenance Requirements
Main Applications
Ideal for metal recycling plants, scrapyards, foundries, manufacturing facilities, and automotive dismantling operations
Functional
To efficiently compress loose and scattered metal scrap (such as steel, aluminum, copper, stainless steel, and car shells) into high-density, regularly shaped bales for easy transportation, storage, and recycling
Working principle
Operates on a hydraulic system. A motor drives a hydraulic pump to create high pressure, which extends hydraulic cylinders to push a ram (platen) that horizontally compacts the metal inside a strong chamber
Characters
Ejection Methods :Offers various ejection styles to suit different layout and workflow needs, including side-push, side-flip, and front-push mechanisms.
Control System:Features Programmable Logic Controller (PLC) for automated operation, allowing for simple button-controlled cycles, consistent performance, and reduced manual labor. Manual control options are also available for specific needs.
Safety Features:Equipped with essential safety devices such as emergency stop buttons, safety door switches, and overload protection systems to ensure operator safety.
Key Advantages and Value Proposition
High Efficiency & Cost Reduction: This machine significantly increases the density of metal scrap (by 3-10 times), drastically reducing its volume. This leads to substantial savings in storage space and transportation costs .
Automation & Labor Saving: The PLC-controlled automatic operation minimizes the need for manual labor, improving overall workflow efficiency and consistency while reducing operational costs .
Durability & Reliability: Built with high-strength steel plates and wear-resistant components, these balers are designed for heavy-duty use and have a long service life, ensuring a stable and reliable performance .
Environmental Benefits: By promoting metal recycling and optimizing logistics, the baler helps reduce the carbon footprint associated with waste transportation and primary metal production, supporting sustainability goals.
Technical parameters
type |
working chamber mm |
bale size |
capacity |
Main power kw |
Y125 |
1200*700*600 |
300*300 |
1.5T/H |
18.5 |
Y160 |
1600*1000*700 |
400*400 |
2-3t/h |
22 |
Y200 |
1800*1200*750 |
450*450 |
3-4t/h |
30 |
Y250 |
2000*1750*800 |
500*500 |
5-6t/h |
2*22kw |
Y315 |
2500*2000*900 |
600*600 |
6-8t/h |
2*37kw |
Y400 |
3000*2000*950 |
600*600 |
10-12t/h |
2*45kw |
Y600 |
3500*2500*1000 |
600*600 |
15-20t/h |
2*45kw |
Robust Structural Integrity: Fabricated with reinforced steel plates exceeding 20mm thickness at critical stress points, ensuring longevity in demanding industrial environments.
Advanced Hydraulic System: Features a 37kW power unit generating up to 280 bar pressure for consistent compaction force across 15-25 compression cycles per hour.
Intelligent Control Interface: PLC-operated touchscreen panel with fault diagnosis capabilities and cycle count tracking for operational optimization.
Operational advantages include 30% reduced energy consumption through regenerative hydraulic circuits and proprietary wear-resistant cylinder seals that extend maintenance intervals to 500+ operating hours. The baler's open-frame design facilitates easy access for cleaning and part replacement, while optional dust suppression systems maintain compliance with workshop air quality standards.
Trusted by recycling operations across 15 global markets including North America and Western Europe, our machinery supports annual export volumes exceeding US$2 million. With 50+ technical personnel providing multilingual support, we ensure prompt troubleshooting and spare parts delivery within 72 hours for critical components. The integrated safety system featuring dual-hand operation and emergency stop redundancy has achieved zero reported incidents in field operations since 2022.
Frequently Asked Questions:
Q: What scrap types can this baler process?
A: Engineered for ferrous and non-ferrous metals including steel turnings, copper wire, and aluminum cans. Hardened cutting blades handle mixed scrap efficiently.Q: How does the low-maintenance design reduce operating costs?
A: Sealed lubrication points and chromium-plated piston rods prevent contamination, while quick-release wear plates enable component replacement in under 30 minutes.Q: Are safety certifications included?
A: The baler meets CE safety directives (optional certification available), with photoelectric sensors and mechanical interlocks as standard features.Q: What is the lead time for delivery?
A: Standard configurations ship within 20 working days; expedited 10-day production slots are available for urgent requirements.Q: Can the baler integrate with existing conveyor systems?
A: Yes, feed hopper heights and discharge orientations are customizable to match your material flow layout.Q: What warranty coverage is provided?
A: 18-month structural warranty with 12-month coverage for hydraulic components, extendable through service contracts.
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