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Help CenterOrange Metal Workshop Storage Locker TC-W207 for 5S Lean Management With Adjustable Shelves &Parts Bins |1800mm High for Factory Assembly Line
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The TC-W207 Metal Workshop Storage Locker is engineered as a foundational tool for Lean Manufacturing, specifically designed to optimize the workflow of high-speed factory assembly environments.
The 5S Lean Management Powerhouse
The TC-W207 is not merely a storage unit; it is a discipline enforcer. Built to support 5S methodology, this locker helps factory managers implement a culture of efficiency:
Sort (Seiri): Clear out the clutter by providing designated zones for essential assembly tools.
Set in Order (Seiton): With its adjustable shelves and integrated parts bins, every component has a specific home, reducing "search time" to zero.
Shine (Seiso): The raised base and easy-clean electrostatic finish ensure the workstation remains debris-free.
Standardize (Seiketsu): Deploying TC-W207 units across the entire assembly line creates a uniform, professional look that simplifies training.
Sustain (Shitsuke): Robust construction encourages long-term adherence to organizational standards.
Industrial Specification Matrix: TC-W207
| Feature Category | Technical Specification | Assembly Line Benefit |
| Model Number | TC-W207 | Systematic Inventory Tracking |
| Height | 1800mm (Full-Height) | Maximizes vertical space without increasing footprint |
| Storage Type | Shelves + Parts Bins | Hybrid storage for tools and small fasteners |
| Adjustment | Screw-less Card-slot Type | Rapid reconfiguration for different product runs |
| Security | Reinforced Lock Bars | Prevents unauthorized tool removal or "borrowing" |
| Load Rating | Industrial Grade (Reinforced) | Safe storage for heavy jigs and fixtures |
| Footprint | 1000mm x 500mm | Ideal for placement at the end of assembly cells |
Engineered for the Assembly Cell
Factory floors are dynamic environments. The TC-W207 adapts to these changes through its high-density storage logic.
Vertical Space Optimization
Standing at 1800mm high, the TC-W207 takes advantage of verticality. In crowded assembly lines where floor space is at a premium, this locker allows you to store a vast array of assembly jigs, power tools, and raw materials within a compact 0.5 square meter footprint.
Modular "No-Tool" Adjustability
One of the standout features of the TC-W207 is its built-in adjustable laminate system. Using a card-slot design, shelves can be moved up or down without the need for additional tools. This is crucial for factory lines that undergo frequent "Changeovers"—allowing the locker to be reconfigured from storing tall pneumatic hoses to flat electronic components in seconds.
Small Parts Management (The Bin System)
Assembly lines live and die by the availability of small parts like nuts, bolts, and clips. The TC-W207 includes a series of back-mounted parts bins. These bins are removable, allowing workers to take a specific bin directly to the assembly bench and return it to the locker at the end of the shift, ensuring zero part-mix-ups.
Durability for 24/7 Operations
Manufacturing plants often run on multiple shifts. The TC-W207 is built for this non-stop usage:
Heavy-Gauge Steel: Resists warping under the weight of heavy metal components.
Full-Length Stiffeners: The doors feature internal reinforcement to prevent "door-wobble" even after thousands of cycles.
Anti-Rust Treatment: The industrial-grade powder coating is resistant to the oils and coolants typically found in machining and assembly areas.
Safety and Ergonomics
Employee safety is paramount. The TC-W207 features recessed handles and smooth edges to prevent snagging on work uniforms or causing injuries in tight aisles. The "linkage lock" ensures that all doors are flush and secure, maintaining clear pathways for forklifts and automated guided vehicles (AGVs).
Frequently Asked Questions (FAQ)
Q1: How much weight can each shelf realistically hold in a factory setting?
A: Each shelf in the TC-W207 is reinforced with a center support rib, allowing it to hold up to 100kg-120kg of evenly distributed weight. This makes it suitable for heavy copper wiring spools or metal casting jigs.
Q2: Can we customize the color of the bins to match our factory’s color-coding system?
A: Yes. While standard bins are blue, we offer red, yellow, and green bins for bulk orders. This is a common request for factories using "Visual Management" to separate "Pass" parts from "Reject" parts.
Q3: Is the TC-W207 shipped assembled or flat-packed?
A: We offer both options. Most factory clients prefer the fully welded version for immediate deployment and maximum structural integrity. However, for international shipments to reduce freight costs, our knock-down (KD) version is designed for assembly in under 20 minutes with a single wrench.
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